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Citroen Ax 1991 Repair Service Manual

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🏷️ Basic Information Identification Make: Citroën Model: Ax Year: 1991 Market Segment: Supermini / City Car 👋 Introduction Market Position Positioning Statement: The Citroën Ax 1991 Repair Service Manual provides essential, factory-level information for owners and technicians aiming to maintain, diagnose, and repair the popular French supermini. Competitive Analysis Comparison To Alternatives: Offers equivalent detail to original factory service manuals, surpassing basic owner's manuals and offering a more accessible format than physical workshop manuals. Key Features Feature 1: Step-by-step repair procedures for all major vehicle systems. Feature 2: Critical specifications, including torque values, clearances, and tolerances. Feature 3: Illustrations, diagrams, and pictures to aid in comprehension and execution of repairs. Feature 4: Diagnostic information and troubleshooting guides. 📋 Manual Details Coverage Areas Coverage Focus: Comprehensive repair and service Target Audience: Professional technicians and experienced DIY mechanics Page Count Estimated Page Count: N/A (Digital PDF) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download Accessibility: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, tuning, troubleshooting, cylinder head, block, pistons, crankshaft, camshafts Engine Electrical: Ignition system, starting system, charging system, ECU (Engine Control Unit) and sensor diagnostics Fuel System: Carburetor (likely Weber/Solex for this era) or early fuel injection systems, fuel pump, lines, filters Transmission: Manual transmission (gearbox) overhaul, clutch replacement, shifting mechanisms Drivetrain: Front-wheel drive system, drive shafts, CV joints Suspension: Front suspension (e.g., MacPherson struts), rear suspension, shock absorbers, springs, control arms Steering: Steering rack, column, tie rods, power steering (if equipped) Braking System: Front and rear brakes (likely discs front, drums rear), hydraulic system, brake lines, calipers, wheel cylinders Electrical System: Wiring diagrams, lighting, dashboard instrumentation, fuses, relays, switches, battery Body And Chassis: Body panel repair, door mechanisms, glass, trim, chassis components Heating And Ventilation: HVAC system components, controls, ducting Interior: Seat removal, dashboard disassembly, interior trim Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair procedures for all major systems Disassembly Assembly: Detailed instructions for component removal and reinstallation Troubleshooting: Diagnostic flowcharts and common issue resolution Cleaning: Component cleaning instructions Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs Diagnostic Capability: Advanced diagnostics for engine management and electrical systems 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT enabled Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent unarchiver) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Typical: TU1 (e.g., TU1.3, TU1.4) series Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement Liters: 1.1L (approx. 1124cc), 1.3L (approx. 1360cc) Bore X Stroke Mm: Varies by specific engine code (e.g., TU1.3: 75.0 x 77.0 mm) Compression Ratio: Typically 9.0:1 to 9.7:1 (varies by variant) Performance Horsepower Ps Approx: 60-70 PS (approx. 59-69 bhp) for 1.3L, 50-60 PS for 1.1L Torque Nm Approx: 85-95 Nm (approx. 63-70 lb-ft) for 1.3L Fuel System Fuel Delivery Type: Single-point or multi-point electronic fuel injection (EFI) on later models, or Weber/Solex downdraft carburetors on earlier/base models. Fuel Type: Unleaded Gasoline (RON 95 or higher) Ignition System Ignition Type: Electronic ignition (distributorless or with distributor, depending on engine variant) 🔧 Transmission Standard Type: 5-speed Manual Transaxle Optional Type: 3-speed Automatic (less common) Features Clutch Type: Single dry plate, hydraulically operated Gear Ratios: Specific ratios available within manual for various models/engines Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact spec) 📐 Dimensions Exterior Length Mm: 3636 mm Width Mm: 1596 mm Height Mm: 1325 mm Wheelbase Mm: 2343 mm Weights Curb Weight Kg Approx: 700 - 850 kg (depending on engine and equipment) Gross Vehicle Weight Kg Approx: 1200 - 1300 kg 🛡️ Safety Features Ratings Euro Ncap Rating: N/A (Pre-dates formal Euro NCAP testing for this vehicle class) Active Features Active Safety Features: Front disc brakes, rear drum brakes, collapsible steering column Passive Features Passive Safety Features: Seat belts (front, rear depending on market), reinforced passenger safety cell 💡 Technology Features Infotainment Infotainment Features: Basic radio/cassette player (optional on some trims), analogue gauges. Driver Assistance Driver Assistance Features: Limited; primarily focused on mechanical operation rather than electronic aids. Connectivity Connectivity Options: None in the modern sense; basic wiring for radio antenna. 🔧 Maintenance Service Intervals Oil Change Interval Km Miles: Typically 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months Air Filter Replacement Interval Km: 20,000 - 30,000 km Spark Plug Replacement Interval Km: 30,000 - 40,000 km (depending on plug type) Fluid Specifications Engine Oil Type: API SF/SG or higher, SAE 10W-40 or 5W-40 (check manual for specific viscosity recommendation based on climate) Coolant Type: Ethylene glycol based, long-life antifreeze/coolant (typically...
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Citroen Ax 1991 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Ax
Year:
1991
Market Segment:
Supermini / City Car
👋 Introduction
Market Position
Positioning Statement:
The Citroën Ax 1991 Repair Service Manual provides essential, factory-level information for owners and technicians aiming to maintain, diagnose, and repair the popular French supermini.
Competitive Analysis
Comparison To Alternatives:
Offers equivalent detail to original factory service manuals, surpassing basic owner's manuals and offering a more accessible format than physical workshop manuals.
Key Features
Feature 1:
Step-by-step repair procedures for all major vehicle systems.
Feature 2:
Critical specifications, including torque values, clearances, and tolerances.
Feature 3:
Illustrations, diagrams, and pictures to aid in comprehension and execution of repairs.
Feature 4:
Diagnostic information and troubleshooting guides.
📋 Manual Details
Coverage Areas
Coverage Focus:
Comprehensive repair and service
Target Audience:
Professional technicians and experienced DIY mechanics
Page Count
Estimated Page Count:
N/A (Digital PDF)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Accessibility:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, tuning, troubleshooting, cylinder head, block, pistons, crankshaft, camshafts
Engine Electrical:
Ignition system, starting system, charging system, ECU (Engine Control Unit) and sensor diagnostics
Fuel System:
Carburetor (likely Weber/Solex for this era) or early fuel injection systems, fuel pump, lines, filters
Transmission:
Manual transmission (gearbox) overhaul, clutch replacement, shifting mechanisms
Drivetrain:
Front-wheel drive system, drive shafts, CV joints
Suspension:
Front suspension (e.g., MacPherson struts), rear suspension, shock absorbers, springs, control arms
Steering:
Steering rack, column, tie rods, power steering (if equipped)
Braking System:
Front and rear brakes (likely discs front, drums rear), hydraulic system, brake lines, calipers, wheel cylinders
Electrical System:
Wiring diagrams, lighting, dashboard instrumentation, fuses, relays, switches, battery
Body And Chassis:
Body panel repair, door mechanisms, glass, trim, chassis components
Heating And Ventilation:
HVAC system components, controls, ducting
Interior:
Seat removal, dashboard disassembly, interior trim
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Step-by-step repair procedures for all major systems
Disassembly Assembly:
Detailed instructions for component removal and reinstallation
Troubleshooting:
Diagnostic flowcharts and common issue resolution
Cleaning:
Component cleaning instructions
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to in-depth mechanical and electrical repairs
Diagnostic Capability:
Advanced diagnostics for engine management and electrical systems
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT enabled
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unarchiver)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
TU1 (e.g., TU1.3, TU1.4) series
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement Liters:
1.1L (approx. 1124cc), 1.3L (approx. 1360cc)
Bore X Stroke Mm:
Varies by specific engine code (e.g., TU1.3: 75.0 x 77.0 mm)
Compression Ratio:
Typically 9.0:1 to 9.7:1 (varies by variant)
Performance
Horsepower Ps Approx:
60-70 PS (approx. 59-69 bhp) for 1.3L, 50-60 PS for 1.1L
Torque Nm Approx:
85-95 Nm (approx. 63-70 lb-ft) for 1.3L
Fuel System
Fuel Delivery Type:
Single-point or multi-point electronic fuel injection (EFI) on later models, or Weber/Solex downdraft carburetors on earlier/base models.
Fuel Type:
Unleaded Gasoline (RON 95 or higher)
Ignition System
Ignition Type:
Electronic ignition (distributorless or with distributor, depending on engine variant)
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
3-speed Automatic (less common)
Features
Clutch Type:
Single dry plate, hydraulically operated
Gear Ratios:
Specific ratios available within manual for various models/engines
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact spec)
📐 Dimensions
Exterior
Length Mm:
3636 mm
Width Mm:
1596 mm
Height Mm:
1325 mm
Wheelbase Mm:
2343 mm
Weights
Curb Weight Kg Approx:
700 - 850 kg (depending on engine and equipment)
Gross Vehicle Weight Kg Approx:
1200 - 1300 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
N/A (Pre-dates formal Euro NCAP testing for this vehicle class)
Active Features
Active Safety Features:
Front disc brakes, rear drum brakes, collapsible steering column
Passive Features
Passive Safety Features:
Seat belts (front, rear depending on market), reinforced passenger safety cell
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio/cassette player (optional on some trims), analogue gauges.
Driver Assistance
Driver Assistance Features:
Limited; primarily focused on mechanical operation rather than electronic aids.
Connectivity
Connectivity Options:
None in the modern sense; basic wiring for radio antenna.
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
Typically 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months
Air Filter Replacement Interval Km:
20,000 - 30,000 km
Spark Plug Replacement Interval Km:
30,000 - 40,000 km (depending on plug type)
Fluid Specifications
Engine Oil Type:
API SF/SG or higher, SAE 10W-40 or 5W-40 (check manual for specific viscosity recommendation based on climate)
Coolant Type:
Ethylene glycol based, long-life antifreeze/coolant (typically pink or blue, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issue 1:
Carburetor issues (wear, adjustment, blockages) on carbureted models.
Common Issue 2:
Corrosion, particularly in wheel arches, sills, and around the rear axle mounts.
Common Issue 3:
Electrical gremlins, often related to aging wiring or earth points.
Common Issue 4:
Wear on suspension bushings and ball joints, leading to knocking or poor handling.
Common Issue 5:
Clutch wear and hydraulic cylinder leaks.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën is known for innovative engineering, aerodynamic design, and a focus on comfort and practicality, particularly in its smaller segment vehicles.
Model Evolution
Ax Development:
The Ax was designed as a successor to the Citroën Visa and Citroën C15, intended to be lightweight, fuel-efficient, and economical to run. It featured a distinctive wedge-shaped profile and a large glass area.
Production
Production Years:
1986-1998
Manufacturing Location:
Primarily France (Aulnay-sous-Bois plant)
Sales Figures
Sales Impact:
The Ax was a significant volume seller for Citroën in Europe throughout the late 1980s and 1990s, competing with models like the Peugeot 205, Renault Clio, and Ford Fiesta.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific 'awards' for the 1991 model may not be widely documented, the Ax line itself was recognized for its innovative lightweight design and fuel efficiency in its class during its production run.
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