🏷️ Basic Information Identification Make: Citroën Model: Berlingo Year: 1996 Codes Product Name: Citroen Berlingo 1996 Repair Service Manual File Identifier: Citroen_Berlingo_1996_Repair_Service_Manual_PDF 👋 Introduction Market Position Vehicle Segment: Compact MPV / Leisure Activity Vehicle Target Market: Families, Small Businesses, Tradespeople Competitive Analysis Key Competitors 1996: Renault Kangoo (later), Peugeot Partner (later), Fiat Multipla (later) Key Features Vehicle Design Philosophy: Practicality, Versatility, Spacious Interior, Affordable Utility Manual Advantage: Provides factory-level repair information for DIY or professional use, bridging the gap between basic owner's manuals and highly specialized workshop manuals. 📋 Manual Details Coverage Areas Primary Focus: Repair and Maintenance Target Audience: Professional Technicians & DIY Mechanics with Basic Knowledge Page Count Estimated Pages: Refer to product for exact count, but comprehensive Manual Type Type: Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Systems: Engine Overhaul, Fuel System, Ignition System, Cooling System, Exhaust System, Lubrication System Drivetrain Systems: Transmission (Manual & Automatic, if applicable), Clutch, Driveshafts, Differential Suspension Steering: Front & Rear Suspension, Steering System, Wheel Alignment Braking Systems: Brake System Hydraulic Components, Disc & Drum Brakes, ABS (if equipped) Electrical Systems: Battery, Charging System, Starting System, Lighting System, Instrumentation, Wiring Diagrams, ECU Systems Body Chassis: Body Panels, Doors, Windows, Interior Trim, Chassis Components, Corrosion Prevention Climate Control: Heating, Ventilation, and Air Conditioning (HVAC) System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Repair: Step-by-step repair procedures for all major components and systems Disassembly Assembly: Detailed instructions for dismantling and reassembling components Troubleshooting: Diagnostic guides and troubleshooting flowcharts for common problems Cleaning: Procedures for cleaning various automotive components Installation: Instructions for installing new parts or accessories Technical Depth Depth: Comprehensive Factory-Level Technical Data Diagnostic Capability: Advanced Diagnostics & Troubleshooting Scope Manual Completeness: Full Service & Repair Coverage Equivalent to Factory Manual 📊 Manual Specifications File Format File Type: Digital (PDF) Print Quality Printable: Full Printable Specifications Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants 1996: Likely includes 1.9D Diesel (XUD9A) and possibly early 1.8L Petrol (XU7JP) Performance 1.9D Diesel (Xud9A) Approx. Power: 64 hp (47 kW) @ 4600 rpm 1.9D Diesel (Xud9A) Approx. Torque: 118 Nm (87 lb-ft) @ 2000 rpm Fuel System 1.9D Diesel: Indirect Injection Diesel, Rotary Injection Pump 1.8L Petrol (Xu7Jp) Approx. Fuel System: Multi-Point Fuel Injection Cooling Cooling System Type: Pressurized Liquid Cooling System Lubrication Oil Capacity Approx: 4.5 - 5.0 Litres (refer to manual for exact engine) Maintenance Timing Belt Interval Approx: 60,000 - 80,000 km or 4-5 years (critical for XUD engines) 🔧 Transmission Standard Transmission Type: Likely Manual Transmission (5-speed) as standard Optional Optional Transmission: Possibility of an Automatic Transmission on some petrol variants, though less common for the initial launch year. Features Clutch Type: Hydraulically Actuated Single Dry Plate Clutch Fluid Specifications Manual Transmission Fluid: Refer to manual for specific GL-4 or GL-5 specification and viscosity (e.g., 75W-80 or 75W-90) 📐 Dimensions Exterior Body Styles: Panel Van, Passenger MPV (5-seater) Cargo Cargo Volume Van Approx: Over 3 cubic meters (3000 litres) Weights Gross Vehicle Weight Rating Approx: 1800 - 2100 kg (depending on variant) 🛡️ Safety Features Ratings Crash Test Ratings 1996: Euro NCAP ratings for this generation were introduced later; early models had limited active safety features. Active Features ABS: Optional or standard on higher trims Traction Control: Unlikely to be standard or widely available in 1996 Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on higher trims Seatbelts: 3-point seatbelts with pre-tensioners (likely front) 💡 Technology Features Infotainment Radio System: Basic AM/FM Radio/Cassette Player likely standard, CD player optional. Driver Assistance Cruise Control: Optional on higher specification models. Connectivity Connectivity Features: Limited by 1996 standards; possibly central locking, electric windows on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval Approx: 10,000 - 15,000 km or 12 months (depending on engine and driving conditions) Air Filter Replacement Interval Approx: 20,000 - 30,000 km Fuel Filter Replacement Interval Approx: 30,000 - 40,000 km (Diesel), 60,000 km (Petrol) Fluid Specifications Coolant: Antifreeze/Coolant, typically OAT or HOAT (Orange/Pink) type, refer to manual for specific PSA specification (e.g., PSA S71 700) Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: Refer to manual for specific type (e.g., LHM for older Citroen systems or common ATF/PS fluid) Known Issues Diesel Engine Glazing: Cylinder bore glazing in XUD engines if maintenance is neglected. Suspension Wear: Front suspension components (ball joints, drop links) can wear due to vehicle's utility use. Electrical Gremlins: Can be prone to minor electrical issues, particularly related to lighting and sensors, often detailed in wiring diagrams within the manual. Exhaust System Corrosion: Common in...