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CITROEN C4 1.4i 16V 2004 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Citroรซn Model: C4 Year: 2004 Engine: 1.4i 16V Codes Engine Code: ET3J4 ๐Ÿ‘‹ Introduction Market Position Target Audience: Professional technicians and DIY mechanics. Competitive Analysis Comparison To Retail: Equivalent to factory manuals, potentially more accessible than retail versions. Key Features Instruction Style: Step-by-step instructions with highly detailed exploded pictures and diagrams. Knowledge Transfer: Aims to impart factory-trained technician knowledge to the owner. Decision Making: Empowers owners to make informed decisions about maintenance and repairs. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Workshop service and repair Scope: Complete vehicle Page Count Estimated Pages: Hundreds (specific count not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Maintenance: Detailed procedures for maintenance, diagnostics, and repair of the 1.4i 16V engine. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank. Ignition System: Spark plugs, ignition coils, wiring, ECU control. Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications. Lubrication System: Oil pump, oil filter, oil pan, oil specifications, oil change procedures. Exhaust System: Exhaust manifold, catalytic converter, mufflers, lambda sensors. Transmission: Manual transmission repair, clutch replacement, gearbox overhaul. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment. Steering: Power steering system, steering rack, tie rods, steering column. Brakes: Front and rear disc brakes, brake pads, rotors, calipers, brake fluid, ABS system. Electrical System: Battery, alternator, starter motor, lighting system, fuses, relays. Body And Chassis: Body panels, doors, hinges, locks, interior trim, underbody protection. HVAC: Heating, ventilation, and air conditioning system components and service. Body Electronics: Central locking, power windows, mirrors, instrument cluster, warning lights. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Disassembly: Detailed breakdown of vehicle systems and components. Assembly: Reassembly guidance with torque specifications and proper component placement. Cleaning: Instructions for cleaning specific components during maintenance or repair. Installation: Procedures for installing new or replacement parts. Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission rebuilds. Diagnostics: Includes diagnostic information, fault codes, and electrical schematics. Diagrams: High-quality diagrams, exploded views, and illustrations. ๐Ÿ“Š Manual Specifications File Format Format: PDF Readability: Searchable text within PDF (implied by common PDF manual standards). Print Quality Printability: Full printable (user can print entire manual or specific pages). Zoom: Zoom IN/OUT enabled for detailed viewing. Binding Type Digital Delivery: Instant Download Paper Type Software Requirements: Adobe PDF Reader, WinZip (for extraction if needed). Compatibility: All Versions of Windows & Mac โš™๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 1360 cc (1.4 liters) Valvetrain: DOHC, 16 valves Performance Horsepower: Approximately 88-90 PS (metric horsepower) or 87-89 bhp (brake horsepower) at around 6000 rpm. Torque: Approximately 133-135 Nm (Newton-meters) at around 3250 rpm. Fuel System Fuel Delivery: Electronic multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (Petrol) Engine Management ECU: Engine Control Unit (ECU) managing ignition timing, fuel injection, emissions. ๐Ÿ”ง Transmission Standard Type: 5-speed manual transmission Optional Type: Possible availability of an automated manual transmission (e.g., EGS - Electronic Gearbox System) depending on trim and market, though not specified for this particular engine variant in the product description. Features Clutch: Hydraulically operated single dry plate clutch. ๐Ÿ“ Dimensions Exterior Body Styles: Primarily hatchback (3-door and 5-door), potential for saloon (4-door) or estate (wagon) variants in other markets, but the 'C4' designation typically refers to the hatchback. Length: Approx. 4260 mm (for 5-door hatchback) Width: Approx. 1773 mm (excluding mirrors) Height: Approx. 1457 mm (for 5-door hatchback) Weights Curb Weight: Approx. 1200-1250 kg (depending on exact specification and equipment) ๐Ÿ›ก๏ธ Safety Features Ratings Euro Ncap: The Citroรซn C4 (first generation) achieved a 5-star Euro NCAP safety rating. Active Features ABS: Anti-lock Braking System (ABS) is standard. Esp: Electronic Stability Program (ESP) likely available as an option or standard on higher trims. Brake Assist: Emergency Brake Assist (EBA) often paired with ABS. Passive Features Airbags: Multiple airbags: front, side, and curtain airbags. Seatbelts: Pre-tensioning seatbelts with load limiters. ๐Ÿ’ก Technology Features Infotainment Audio System: Standard CD player with radio, often with steering wheel controls. Upgradeable to MP3 compatibility. Driver Assistance Cruise Control: Cruise control and speed limiter often available. Connectivity Aux Input: Auxiliary audio input may be present on some models or as an optional accessory. ๐Ÿ”ง Maintenance Service Intervals Oil Change: Typically every 15,000 km or 1 year, whichever comes first (refer to manual for specific details). Timing Belt: The ET3J4 engine uses a timing belt, usually requiring replacement around 120,000 km or 5 years. Crucial to verify in the manual. Other Checks: Includes checks for brake fluid, coolant, power steering fluid, filters, and tire wear at regular intervals. Fluid Specifications Engine Oil: Refer to...
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CITROEN C4 1.4i 16V 2004 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Citroรซn
Model:
C4
Year:
2004
Engine:
1.4i 16V
Codes
Engine Code:
ET3J4
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Professional technicians and DIY mechanics.
Competitive Analysis
Comparison To Retail:
Equivalent to factory manuals, potentially more accessible than retail versions.
Key Features
Instruction Style:
Step-by-step instructions with highly detailed exploded pictures and diagrams.
Knowledge Transfer:
Aims to impart factory-trained technician knowledge to the owner.
Decision Making:
Empowers owners to make informed decisions about maintenance and repairs.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Workshop service and repair
Scope:
Complete vehicle
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Maintenance:
Detailed procedures for maintenance, diagnostics, and repair of the 1.4i 16V engine.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank.
Ignition System:
Spark plugs, ignition coils, wiring, ECU control.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications.
Lubrication System:
Oil pump, oil filter, oil pan, oil specifications, oil change procedures.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, lambda sensors.
Transmission:
Manual transmission repair, clutch replacement, gearbox overhaul.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment.
Steering:
Power steering system, steering rack, tie rods, steering column.
Brakes:
Front and rear disc brakes, brake pads, rotors, calipers, brake fluid, ABS system.
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays.
Body And Chassis:
Body panels, doors, hinges, locks, interior trim, underbody protection.
HVAC:
Heating, ventilation, and air conditioning system components and service.
Body Electronics:
Central locking, power windows, mirrors, instrument cluster, warning lights.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Disassembly:
Detailed breakdown of vehicle systems and components.
Assembly:
Reassembly guidance with torque specifications and proper component placement.
Cleaning:
Instructions for cleaning specific components during maintenance or repair.
Installation:
Procedures for installing new or replacement parts.
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds.
Diagnostics:
Includes diagnostic information, fault codes, and electrical schematics.
Diagrams:
High-quality diagrams, exploded views, and illustrations.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Readability:
Searchable text within PDF (implied by common PDF manual standards).
Print Quality
Printability:
Full printable (user can print entire manual or specific pages).
Zoom:
Zoom IN/OUT enabled for detailed viewing.
Binding Type
Digital Delivery:
Instant Download
Paper Type
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if needed).
Compatibility:
All Versions of Windows & Mac
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1360 cc (1.4 liters)
Valvetrain:
DOHC, 16 valves
Performance
Horsepower:
Approximately 88-90 PS (metric horsepower) or 87-89 bhp (brake horsepower) at around 6000 rpm.
Torque:
Approximately 133-135 Nm (Newton-meters) at around 3250 rpm.
Fuel System
Fuel Delivery:
Electronic multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (Petrol)
Engine Management
ECU:
Engine Control Unit (ECU) managing ignition timing, fuel injection, emissions.
๐Ÿ”ง Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
Possible availability of an automated manual transmission (e.g., EGS - Electronic Gearbox System) depending on trim and market, though not specified for this particular engine variant in the product description.
Features
Clutch:
Hydraulically operated single dry plate clutch.
๐Ÿ“ Dimensions
Exterior
Body Styles:
Primarily hatchback (3-door and 5-door), potential for saloon (4-door) or estate (wagon) variants in other markets, but the 'C4' designation typically refers to the hatchback.
Length:
Approx. 4260 mm (for 5-door hatchback)
Width:
Approx. 1773 mm (excluding mirrors)
Height:
Approx. 1457 mm (for 5-door hatchback)
Weights
Curb Weight:
Approx. 1200-1250 kg (depending on exact specification and equipment)
๐Ÿ›ก๏ธ Safety Features
Ratings
Euro Ncap:
The Citroรซn C4 (first generation) achieved a 5-star Euro NCAP safety rating.
Active Features
ABS:
Anti-lock Braking System (ABS) is standard.
Esp:
Electronic Stability Program (ESP) likely available as an option or standard on higher trims.
Brake Assist:
Emergency Brake Assist (EBA) often paired with ABS.
Passive Features
Airbags:
Multiple airbags: front, side, and curtain airbags.
Seatbelts:
Pre-tensioning seatbelts with load limiters.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Standard CD player with radio, often with steering wheel controls. Upgradeable to MP3 compatibility.
Driver Assistance
Cruise Control:
Cruise control and speed limiter often available.
Connectivity
Aux Input:
Auxiliary audio input may be present on some models or as an optional accessory.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Typically every 15,000 km or 1 year, whichever comes first (refer to manual for specific details).
Timing Belt:
The ET3J4 engine uses a timing belt, usually requiring replacement around 120,000 km or 5 years. Crucial to verify in the manual.
Other Checks:
Includes checks for brake fluid, coolant, power steering fluid, filters, and tire wear at regular intervals.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 5W-30, potentially meeting PSA standards like B71 2290 for low-SAPS oils).
Coolant:
Antifreeze/coolant meeting PSA specifications (e.g., PSA Coolant Type 1).
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Coil Packs:
Occasional ignition coil failures leading to misfires.
Rear Axle Bushes:
Wear in rear axle suspension bushes, leading to knocking sounds and handling issues.
Electronic Faults:
As with many modern vehicles, intermittent electronic glitches or sensor failures can occur.
๐Ÿ“š Vehicle History
Brand Heritage
Citroen Philosophy:
Citroรซn is known for its innovative and comfortable vehicle design, often pushing automotive boundaries.
Model Evolution
C4 Generation One:
The C4 was launched in 2004 as the successor to the Citroรซn Xsara. It shared its platform with the Peugeot 307.
Production
Manufacturing Locations:
Primarily manufactured in Europe (e.g., France, Spain).
๐Ÿ† Awards & Recognition
Recognitions
Euro Ncap Rating:
5-star Euro NCAP rating signifies excellent occupant safety for its class and time.
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