CLARK C15 C20 C25 C30 C35 Forklift Workshop Manual
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🏷️ Basic Information Identification Make: Clark Product Type: Forklift Truck Workshop Service Repair Manual Series Generation: Generation 2 Series Codes Model Codes Covered: C15C, C18C, C20sC, C20C, C25C, C30C, C32C, C15, C18, C20s, C20, C25, C30, C35 👋 Introduction Market Position Positioning: Essential technical resource for owners and technicians of Clark C15-C35 Generation 2 series forklift trucks, providing authoritative repair and maintenance guidance. Competitive Analysis Comparison: Offers comparable depth and detail to original manufacturer workshop manuals, ensuring accurate and efficient service. More comprehensive than basic owner's manuals. Key Features Features: Comprehensive coverage of multiple models and engine options, detailed schematics and diagrams, extensive troubleshooting section, high page count ensuring completeness. Visual Aid Quality: Features detailed exploded views and illustrations to guide technicians through complex repair and assembly processes. 📋 Manual Details Coverage Areas Vehicle Types: Cushion Tire Type Gas & LPG Forklift Trucks, Pneumatic Tire Type Gas & LPG Forklift Trucks, Diesel Forklift Trucks Page Count Page Count: Over 900 Pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: General Information, General Precautions, Specifications, Periodic Maintenance, Special Tools, Tightening Torque, Lubrication Chart, Engine Removal/Installation, Engine Tune-Up System, Engine Oil and Filter, Engine Cooling System, Radiator Removal & Replacement, LPG Fuel System (Carbureted), LPG Carburetor & Throttle Body, Carburetor System, Intake Manifold System, Exhaust Manifold System, Vaporizer-Regulator, Fuel Lock-Off & Filter, Air Governor System, MI-4 LPG System, N2001 Pressure Regulator/Converter, N-CA55-500TR Air/Fuel Mixer, Air Induction System, Exhaust Systems, Ignition System, Distributor Overhaul, Transaxle Control Valve, Transaxle-Drive Axle, Electrical System, Instrument Pod System, Cushion Wheels and Tires, Pneumatic Wheels and Tires, Braking/Inching System, Parking Brake Service, Steering System, Steering Column and Gear, Steer Axle-Steer Cylinder, Hydraulic System, Hydraulic Pump Overhaul, Auxiliary Pump Overhaul, Hydraulic Valve Overhaul, Upright-Mast-Carriage, Chains and Forks System, Lift and Tilt Cylinders, Lift Chain Service, Counterweight System, Overhead Guard/Operator’s Cell, Floorboard, Cowls, Radiator Cover, Operator’s Seat & Seat Deck, Troubleshooting, Hydraulic System Schematic, Electrical Wiring Diagrams Engine Systems Detail: In-depth coverage of engine tune-up, oil/filter service, cooling system, radiator, and complete engine removal/installation procedures. Fuel System Detail: Comprehensive detailing of LPG fuel systems including carburetors, vaporizers, regulators, mixers, and filters for both carbureted and electronic LPG systems. Drivetrain Coverage: Detailed service information for the Transaxle Control Valve and the Transaxle-Drive Axle assembly. Electrical System Detail: Extensive coverage of the electrical system, including the instrument pod, and detailed wiring diagrams essential for diagnostics and repair. Chassis Systems Detail: Thorough coverage of wheel and tire servicing (cushion and pneumatic), braking/inching, parking brake, steering column/gear, and steer axle/cylinder. Hydraulic System Detail: Complete overhaul procedures for the hydraulic pump, auxiliary pump, and hydraulic valves. Also includes detailed schematics. Mast And Forks Detail: Specific procedures for the Upright-Mast-Carriage system, including lift chain service, and general coverage of chains and forks system. Operator Compartment Detail: Detailed sections on counterweight, overhead guard, operator's cell, floorboard, cowls, radiator cover, operator's seat, and seat deck. Lpg System Detail: Extensive coverage of LPG specific components including MI-4 system, N2001 regulator, and N-CA55-500TR mixer. Procedures Included Procedures: Repair, Maintenance, Servicing, Diagnostics, Overhaul, Removal, Installation, Tune-Up, Troubleshooting Engine Repair Procedures: Engine removal, installation, tune-up, specific component overhauls (e.g., distributor), and system servicing (cooling, fuel, ignition). Drivetrain Repair Procedures: Transaxle control valve adjustments and repair, drive axle servicing, and related component maintenance. Hydraulic Repair Procedures: Overhaul and repair of hydraulic pumps (main and auxiliary), hydraulic valves, lift and tilt cylinders. Brake Steering Repair Procedures: Comprehensive service for braking systems (including inching and parking brake), steering column, gear, and steer axle. Maintenance Procedures: Detailed scheduled maintenance checks, lubrication charts, and routine servicing for all major systems. Troubleshooting Procedures: Extensive diagnostic guides and troubleshooting steps for identifying and resolving common and complex issues across all systems. Component Overhaul Procedures: Detailed procedures for overhauling key components such as the carburetor, distributor, hydraulic pumps, and valves. Technical Depth Depth: Detailed step-by-step written procedures with pictures and diagrams, exploded views, comprehensive technical data, suitable for technicians and advanced users. Diagnostic Capabilities: Includes detailed diagnostic procedures and troubleshooting guides for electrical, hydraulic, and mechanical systems. Torque Specifications: Provides precise tightening torque values for critical fasteners across all serviced systems, ensuring proper assembly and preventing damage. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format typically allows for text searching, enhancing the ability to quickly locate specific information. Print Quality Printability: Fully printable (selected pages or whole manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Mitsubishi 4G63 (2.0L 4-Cyl Petrol/LPG), Mitsubishi 4G64 (2.4L 4-Cyl Petrol/LPG), Yanmar 4TNV94L (3.1L 4-Cyl Diesel), Yanmar 4TNV88 (2.2L 4-Cyl Diesel) Engine Design: Inline, 4-cylinder, 4-stroke, Water-Cooled, Overhead Camshaft (OHC) configurations. Performance Engine Characteristics: All engines are 4-stroke, water-cooled, OHC inline configurations, designed for robust industrial...
Essential technical resource for owners and technicians of Clark C15-C35 Generation 2 series forklift trucks, providing authoritative repair and maintenance guidance.
Competitive Analysis
Comparison:
Offers comparable depth and detail to original manufacturer workshop manuals, ensuring accurate and efficient service. More comprehensive than basic owner's manuals.
Key Features
Features:
Comprehensive coverage of multiple models and engine options, detailed schematics and diagrams, extensive troubleshooting section, high page count ensuring completeness.
Visual Aid Quality:
Features detailed exploded views and illustrations to guide technicians through complex repair and assembly processes.
📋 Manual Details
Coverage Areas
Vehicle Types:
Cushion Tire Type Gas & LPG Forklift Trucks, Pneumatic Tire Type Gas & LPG Forklift Trucks, Diesel Forklift Trucks
Page Count
Page Count:
Over 900 Pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
General Information, General Precautions, Specifications, Periodic Maintenance, Special Tools, Tightening Torque, Lubrication Chart, Engine Removal/Installation, Engine Tune-Up System, Engine Oil and Filter, Engine Cooling System, Radiator Removal & Replacement, LPG Fuel System (Carbureted), LPG Carburetor & Throttle Body, Carburetor System, Intake Manifold System, Exhaust Manifold System, Vaporizer-Regulator, Fuel Lock-Off & Filter, Air Governor System, MI-4 LPG System, N2001 Pressure Regulator/Converter, N-CA55-500TR Air/Fuel Mixer, Air Induction System, Exhaust Systems, Ignition System, Distributor Overhaul, Transaxle Control Valve, Transaxle-Drive Axle, Electrical System, Instrument Pod System, Cushion Wheels and Tires, Pneumatic Wheels and Tires, Braking/Inching System, Parking Brake Service, Steering System, Steering Column and Gear, Steer Axle-Steer Cylinder, Hydraulic System, Hydraulic Pump Overhaul, Auxiliary Pump Overhaul, Hydraulic Valve Overhaul, Upright-Mast-Carriage, Chains and Forks System, Lift and Tilt Cylinders, Lift Chain Service, Counterweight System, Overhead Guard/Operator’s Cell, Floorboard, Cowls, Radiator Cover, Operator’s Seat & Seat Deck, Troubleshooting, Hydraulic System Schematic, Electrical Wiring Diagrams
Engine Systems Detail:
In-depth coverage of engine tune-up, oil/filter service, cooling system, radiator, and complete engine removal/installation procedures.
Fuel System Detail:
Comprehensive detailing of LPG fuel systems including carburetors, vaporizers, regulators, mixers, and filters for both carbureted and electronic LPG systems.
Drivetrain Coverage:
Detailed service information for the Transaxle Control Valve and the Transaxle-Drive Axle assembly.
Electrical System Detail:
Extensive coverage of the electrical system, including the instrument pod, and detailed wiring diagrams essential for diagnostics and repair.
Chassis Systems Detail:
Thorough coverage of wheel and tire servicing (cushion and pneumatic), braking/inching, parking brake, steering column/gear, and steer axle/cylinder.
Hydraulic System Detail:
Complete overhaul procedures for the hydraulic pump, auxiliary pump, and hydraulic valves. Also includes detailed schematics.
Mast And Forks Detail:
Specific procedures for the Upright-Mast-Carriage system, including lift chain service, and general coverage of chains and forks system.
Operator Compartment Detail:
Detailed sections on counterweight, overhead guard, operator's cell, floorboard, cowls, radiator cover, operator's seat, and seat deck.
Lpg System Detail:
Extensive coverage of LPG specific components including MI-4 system, N2001 regulator, and N-CA55-500TR mixer.
Engine removal, installation, tune-up, specific component overhauls (e.g., distributor), and system servicing (cooling, fuel, ignition).
Drivetrain Repair Procedures:
Transaxle control valve adjustments and repair, drive axle servicing, and related component maintenance.
Hydraulic Repair Procedures:
Overhaul and repair of hydraulic pumps (main and auxiliary), hydraulic valves, lift and tilt cylinders.
Brake Steering Repair Procedures:
Comprehensive service for braking systems (including inching and parking brake), steering column, gear, and steer axle.
Maintenance Procedures:
Detailed scheduled maintenance checks, lubrication charts, and routine servicing for all major systems.
Troubleshooting Procedures:
Extensive diagnostic guides and troubleshooting steps for identifying and resolving common and complex issues across all systems.
Component Overhaul Procedures:
Detailed procedures for overhauling key components such as the carburetor, distributor, hydraulic pumps, and valves.
Technical Depth
Depth:
Detailed step-by-step written procedures with pictures and diagrams, exploded views, comprehensive technical data, suitable for technicians and advanced users.
Diagnostic Capabilities:
Includes detailed diagnostic procedures and troubleshooting guides for electrical, hydraulic, and mechanical systems.
Torque Specifications:
Provides precise tightening torque values for critical fasteners across all serviced systems, ensuring proper assembly and preventing damage.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format typically allows for text searching, enhancing the ability to quickly locate specific information.
Automatic (Hydrostatic or Torque Converter type is typical for this class, specifics detailed within)
Optional Transmission
Options:
N/A (Specific transmission details and control mechanisms are covered in the manual)
Features
Transmission Coverage:
Transaxle Control Valve, Transaxle-Drive Axle service procedures are detailed.
📐 Dimensions
Exterior
Tire Types:
Cushion Tires, Pneumatic Tires
Weights
Lift Capacities:
Covers models with capacities ranging from 1500 kg (C15) to 3500 kg (C35). Exact weight specifications and load centers are within the manual.
🛡️ Safety Features
Ratings
Safety Features Coverage:
Overhead Guard/Operator's Cell, Operator's Seat & Seat Deck are covered, implying structural and ergonomic safety aspects are addressed.
Active Features
Active Systems:
Braking/Inching System, Parking Brake Service, Steering System, Steering Column and Gear, Steer Axle-Steer Cylinder are detailed, crucial for operational safety.
Passive Features
Passive Systems:
Operator's Seat, Overhead Guard, Floorboard, Cowls are covered, contributing to operator protection.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Forklift trucks of this era typically do not feature advanced infotainment systems. Focus is on operational controls and instrumentation.)
Driver Assistance
Assistance Systems:
The manual covers critical operational systems like Braking/Inching, Steering, and Hydraulic controls, which are fundamental to safe and efficient forklift operation.
Connectivity
Connectivity Features:
N/A (No external connectivity features expected for this model and era.)
🔧 Maintenance
Service Intervals
Intervals Coverage:
Periodic Maintenance section details recommended service intervals for various components and systems. Specific intervals for oil changes, filter replacements, and inspections are provided.
Fluid Specifications
Fluids:
Lubrication Chart and Engine Oil and Filter sections provide specific fluid types and capacities required for optimal performance and longevity.
Engine Oil Recommendation:
Manual specifies required engine oil viscosity and API service classification based on ambient operating temperature (details in manual).
Hydraulic Fluid Recommendation:
Manual outlines appropriate hydraulic fluid type and specifications for optimal system performance and component protection.
Transmission Fluid Recommendation:
Specific transmission fluid type and capacity are detailed for the transaxle and drive axle components.
Known Issues
Common Issues Coverage:
The comprehensive Troubleshooting section addresses common problems and their solutions across all covered systems, aiding in proactive maintenance and rapid repair.
📚 Vehicle History
Brand Heritage
Clark Heritage:
Clark is a pioneering manufacturer in the forklift industry, known for its robust and reliable equipment since the early 20th century.
Model Evolution
Generation Evolution:
This manual pertains to the Generation 2 series, indicating a significant update or refinement in design and technology over previous iterations.
Production
Production Focus:
Focuses on industrial-grade forklift trucks designed for material handling in various environments, from warehouses to outdoor storage.