The CLARK C500 Y 180 200 225 250 300 350 FORKLIFT WORKSHOP SERVICE REPAIR MANUAL is a comprehensive guide designed for technicians and mechanics. This manual provides detailed instructions and illustrations for servicing and repairing a wide range of CLARK C500 models, including the C500-Y180, C500-Y200S, C500-Y225S, C500-Y225L, C500-Y250S, C500-Y250L, C500-Y300S, C500-Y300L, C500-Y350, C500-Y165M, and C500-Y200M forklifts. Coverage extends to serial numbers Y2235-1-7056 and above, as well as Y2235HT-1-7061 and above.
The manual caters to both gasoline and diesel engine models. It covers the 7.5L 8-cylinder V8 FORD LSG-8751 petrol/LPG/CNG engine and the 5.9L 6-cylinder inline, 4-stroke, turbocharged 6BT 5.9 diesel engine.
The manual's content is extensive, guiding users through every aspect of forklift maintenance and repair. It includes general information, safety precautions, detailed specifications, a comprehensive periodic maintenance schedule, a list of special tools required, tightening torque specifications, a lubrication chart, and step-by-step procedures for engine removal. The manual also covers the cooling system, radiator system, fuel system, air induction system, accelerator linkage, IMPCO LPG lock-off valve, vaporizer-regulator, transmission system, clutch modulation, linkage and controls, electrical system, starter and battery, alternator system, drive axle wheel bearing, planetary axle wheel ends, single reduction differential carriers, driver-controlled main differential lock, lubrication system, propeller shaft system, wheels and tires, parking brake system, service brake system, air brake system, Rockwell axle cam brakes, steering column and steering gear, steering pump system, steer axle-steer cylinder, hydraulic filters, hydraulic components, main hydraulic pump, Tyrone hydraulic pump, J.S. Barnes hydraulic pump, Vickers valve overhaul, lift and tilt control valve, hydraulic system pressure, tilt cylinders system, hydraulic relief valve, hydraulic tilt lock, upright, carriage and forks, counterweight system, decal replacement and placement, troubleshooting, hydraulic circuit diagrams, and electrical diagrams.
The manual is designed to provide thorough guidance and detailed illustrations, ensuring users have access to the same information used by professional technicians.
The CLARK C500 Y series is a range of robust and versatile forklifts designed for demanding industrial applications. This series comprises various models, each tailored for specific lifting capacities and operational requirements. The C500 Y 180, 200S, 225S, 225L, 250S, 250L, 300S, 300L, and 350 models offer lifting capacities from 1.8 tonnes to 3.5 tonnes. Additionally, the C500 Y 165M and 200M variants are equipped with mast options for increased lifting heights, making them ideal for high-stacking and storage applications.
The CLARK C500 Y series forklifts are known for their durability and reliability. They feature a durable steel chassis and a powerful engine that provides reliable performance in demanding environments. The ergonomic design of the operator's compartment prioritizes comfort and visibility, contributing to increased productivity and reduced operator fatigue. The C500 Y series offers a diverse range of attachments and options to cater to specific needs, such as side-shift, fork positioners, and various mast configurations. The forklifts are also designed with safety in mind, incorporating features like a comprehensive safety system, emergency stop buttons, and a clear operator view. The CLARK C500 Y series is a comprehensive solution for various material handling needs, offering a blend of performance, durability, and safety features to maximize productivity and efficiency in industrial environments.