Basic Information Identification Make: Clark Product Type: Forklift Truck Workshop Service Repair Manual Models Covered: TMX12, TMX13, TMX15s, TMX15, TMX17, TMX18, TMX20, TMX20x, TMX25 Codes Manual Product Name: Clark TMX12 TMX13 TMX15s TMX15 TMX17 TMX18 TMX20 TMX20x TMX25 Forklift Trucks Workshop Service Repair Manual Introduction Market Position Target Audience: Forklift owners, maintenance technicians, repair shops seeking comprehensive factory service information. Industry Segment: Industrial Material Handling Equipment. Competitive Analysis Value Proposition: Provides extensive technical data, repair procedures, and troubleshooting guides to enable in-house maintenance, saving time and money. Key Features Content Richness: Includes specifications, diagrams, real photo illustrations, and step-by-step instructions for a wide range of repair and maintenance tasks. Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, maintenance, and troubleshooting for Clark TMX series forklift trucks. Page Count Total Pages: 427 Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android etc. Delivery: Instant Download Manual Coverage Systems Covered Electrical System: Wiring, Switches, Instruments, Electric Motors (Drive and Pump), Contactors, Motor Controls (ZAPI Handset programming). Powertrain: Drive Axle (fluid, removal, installation, overhaul), Wheels and Tires, Brake System (pedal, master cylinder, caliper, parking brake, overhaul). Hydraulic System: Main Hydraulic System (fluids, filters, troubleshooting, pressure checks, removal, overhaul), Hydraulic System Schematics, Main Hydraulic Control Valve (removal, overhaul). Lift System: Tilt Cylinders (specs, checks, adjustments, removal, installation, overhaul), Uprights (specs, troubleshooting, inspection, roller clearance, cylinder overhaul, chain inspection, fork/carriage removal, upright removal). Chassis And Structure: Counterweight (specs, removal, installation), Overhead Guard, Floor Plate, Seat, Seat Deck. Battery System: Battery Service procedures covered. Steering System: Steer Axle, Steering Column, Steering Gear Overhaul, Troubleshooting, and Pressure Checks. Motor Controls: TMX Factory Control Settings are provided. Upright Mechanics: Upright Roller Clearance Checks and Shim Adjustment, Upright Chain Inspection, Adjustment and Replacement. Fork Carriage Assembly: Fork and Carriage Removal and Replacement. Procedures Included Safety Procedures: Safe Maintenance practices, Lifting, Jacking, Blocking the Truck, Towing. Maintenance Procedures: Maintenance Schedules, Planned Maintenance Program, PM Inspection Form, Battery Service. Repair Procedures: Assembly, Disassembly, Overhaul, Removal, Installation, Replacement, Adjustment for all covered systems. Troubleshooting Procedures: Diagnosing and resolving issues for Drive Axle, Steering System, Hydraulic System, Uprights. Electrical Troubleshooting: General Electrical Service Tips and Control Troubleshooting included. Assembly Disassembly: Detailed step-by-step operations on repair, assembly, disassembly. Technical Depth Depth: Complete factory-level repair and diagnostic information, including step-by-step instructions, diagrams, schematics, and real photo illustrations. Detail Level: Step-by-step operations on repair, assembly, disassembly, diagnosing, servicing, technical maintenance & troubleshooting procedures. Diagnostic Tools: Information on using ZAPI Handset for programming and adjustments implies specific diagnostic tool usage. Illustration Quality: Actual real photo illustrations and schemes for clarity. Manual Type Content Type: Service and Repair Manual Manual Specifications File Format Quality: Original Adobe document, perfect quality, perfect printing. Features: Fully indexed and bookmarked by topic, searchable text, ability to print entire manual or selected pages, zoomable diagrams/photos. Searchability: Quickly search to find needed information in every chapter. Printing Capability: Print entire manual or any pages you want to select. Image Detail: Zoom in on any diagram or picture to easily see every part. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Electric (Implied for forklift trucks, specific motor details covered in Electric Motors section). Performance Motor Types: Covers Drive Motors and Pump Motors with overhaul specifications. Transmission Standard Type: Electric Drive System (details within Drive Axle and Motor Controls sections). Dimensions Exterior Model Variations: Covers a range of models (TMX12 to TMX25) indicating potential variations in size and capacity. Safety Features Ratings Safety Focus: Dedicated 'SA SAFE MAINTENANCE' section with emphasis on lifting, jacking, blocking, and towing procedures. Active Features System Safety: Detailed coverage of brake system and steering system safety and functionality. Technology Features Infotainment Instrumentation: Covers Instrument Panel within the electrical section. Driver Assistance Control Systems: Detailed coverage of Motor Controls, including programming and adjustments via ZAPI Handset, indicating advanced electronic control. Maintenance Service Intervals Scheduled Maintenance: Includes 'Maintenance Schedules' and 'Planned Maintenance Program' for systematic upkeep. Pm Forms: Includes a PM Inspection Form for planned maintenance tracking. Fluid Specifications Fluid Types: Covers Drive Axle Fluid, Hydraulic System Fluids and Filters, Brake System Fluid. Hydraulic Fluid Type: Specifics for hydraulic fluids and filters are detailed. Drive Axle Fluid Type: Covers drive axle fluid check and change procedures. Hydraulic Fitting Tightening: Hydraulic Fitting Tightening Procedure is specified. Known Issues Common Problems: Troubleshooting sections for Drive Axle, Steering System, Hydraulic System, and Uprights are indicative of common areas requiring attention. Vehicle History Brand Heritage Manufacturer: Clark is a long-standing and reputable manufacturer in the material handling industry. Model Evolution Model Lineup: The TMX series represents a specific generation of Clark electric forklift trucks, with variations in capacity denoted by model numbers.