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2002 Saab 9-3 Service & Repair Manual
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Basic Information Identification Make: Saab Model: 9-3 Year: 2002 Generation Generation: First Generation (OB) Codes Chassis Code: OB Introduction Market Position Market Position: Targeted at Saab owners seeking to perform...
Type: Cars
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| Basic Information | |
| Identification | |
| Make: | Saab |
| Model: | 9-3 |
| Year: | 2002 |
| Generation | |
| Generation: | First Generation (OB) |
| Codes | |
| Chassis Code: | OB |
| Introduction | |
| Market Position | |
| Market Position: | Targeted at Saab owners seeking to perform their own maintenance and repairs, as well as independent repair shops. Positioned as a convenient, cost-effective, and comprehensive digital alternative to traditional printed manuals. |
| Competitive Analysis | |
| Competitive Analysis: | Competes with other digital repair manual platforms and printed factory service manuals. Its key differentiator is licensed OE (Original Equipment) data and user-friendly online access. |
| Key Features | |
| Key Features: | Licensed OE data, instant online access, cross-platform compatibility (PC, laptop, smartphone, tablet), comprehensive coverage, user-friendly interface, cost-effective for DIYers, one-year access with renewal options. |
| Manual Details | |
| Coverage Areas | |
| Coverage Areas: | Full Vehicle Service, Repair, and Maintenance |
| Page Count | |
| Page Count: | Extensive (digital, no fixed page count, equivalent to thousands of printed pages) |
| Manual Type | |
| Manual Type: | Official Service and Repair Manual Software |
| Language | |
| Language: | English |
| Format | |
| Format: | Online Software / Digital Access |
| Manual Coverage | |
| Systems Covered | |
| Systems Covered: | Engine Mechanical, Engine Control (DME), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Starting and Charging System, Transmission (Manual & Automatic), Drivetrain, Suspension (Front & Rear), Steering System, Brakes (Hydraulic & ABS), Climate Control (HVAC), Electrical System (Wiring Diagrams, Components), Body Control Modules, Body and Chassis, Interior Trim, Exterior Trim, Safety Systems (Airbags, Seatbelts), Infotainment System |
| Procedures Included | |
| Procedures Included: | Diagnostic Procedures, Troubleshooting Guides, Repair Procedures, Component Replacement, Maintenance Schedules, Fluid Checks and Replacements, Electrical System Diagnostics, Torque Specifications, Special Tool Requirements, Overhaul Procedures, Adjustment Procedures, Wiring Harness Repair, Software Updates and Diagnostics (where applicable) |
| Technical Depth | |
| Technical Depth: | Comprehensive: From basic maintenance and fluid changes to advanced engine diagnostics, transmission overhauls, and complete electrical system troubleshooting. Includes detailed schematics and step-by-step repair instructions. |
| Manual Specifications | |
| File Format | |
| File Format: | Web-based application, accessible via browser |
| Print Quality | |
| Print Quality: | N/A (Digital format) |
| Binding Type | |
| Binding Type: | N/A (Digital format) |
| Paper Type | |
| Paper Type: | N/A (Digital format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Variant 1: | B205E (2.0L Turbocharged Inline-4) |
| Displacement 1: | 1985 cc |
| Horsepower 1: | 150 hp @ 5500 rpm |
| Torque 1: | 210 Nm (155 lb-ft) @ 2500 rpm |
| Engine Variant 2: | B235E (2.3L Turbocharged Inline-4) |
| Displacement 2: | 2290 cc |
| Horsepower 2: | 170 hp @ 5500 rpm |
| Torque 2: | 280 Nm (207 lb-ft) @ 2200 rpm |
| Engine Variant 3: | B205L (2.0L Turbocharged Inline-4) |
| Horsepower 3: | 175 hp @ 5500 rpm |
| Torque 3: | 240 Nm (177 lb-ft) @ 2200 rpm |
| Engine Variant 4: | B235R (2.3L Turbocharged Inline-4 'Aero') |
| Horsepower 4: | 185 hp @ 5500 rpm |
| Torque 4: | 280 Nm (207 lb-ft) @ 2200 rpm |
| Performance | |
| Turbocharger: | Yes, Garrett or Mitsubishi turbochargers with intercooler |
| Fuel System | |
| Fuel Injection: | Multi-point Fuel Injection (MPI) with Saab Direct Ignition (DI) or Trionic engine management system |
| Fuel Type: | Unleaded gasoline (Octane rating as per market/specifications, typically 95 RON recommended for turbocharged models) |
| Transmission | |
| Standard | |
| Transmission Type Standard: | 5-speed Manual Transmission |
| Optional | |
| Transmission Type Optional: | 4-speed Automatic Transmission (Sentronic/TipTronic functionality) |
| Features | |
| Transmission Fluid Type: | ATF Dexron-III (Automatic); Manual transmission oil (specific GL-4 or GL-5 specification) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 4631 mm (182.3 in) |
| Width: | Approx. 1743 mm (68.6 in) |
| Height: | Approx. 1441 mm (56.7 in) |
| Wheelbase: | Approx. 2607 mm (102.6 in) |
| Weights | |
| Curb Weight Min: | Approx. 1400 kg (3086 lbs) |
| Curb Weight Max: | Approx. 1500 kg (3307 lbs) |
| Gross Vehicle Weight Rating: | Varies by model, typically around 1900-2000 kg |
| Wheel Bolt Pattern: | 5x110 |
| Wheel Size Standard: | 16-inch (alloy or steel) or 17-inch (alloy) |
| Tire Size Standard: | 205/50R16, 215/45R17 |
| Safety Features | |
| Ratings | |
| NHTSA Front Driver Impact: | Good (based on 2001 model, 2002 likely similar) |
| NHTSA Front Passenger Impact: | Good (based on 2001 model, 2002 likely similar) |
| IIHS Frontal Offset: | Good (for 2001-2007 models) |
| Active Features | |
| Active Features List: | Anti-lock Braking System (ABS), Traction Control System (TCS - often optional or on higher trims), Electronic Stability Program (ESP - early versions on some models/markets) |
| Passive Features | |
| Passive Features List: | Front airbags, Side airbags (optional), Seatbelt pre-tensioners, Saab Active Head Restraints (SAHR), Reinforced 'Saab Safety Cage' construction |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Factory-installed audio systems (CD player, cassette player), optional premium sound systems (e.g., Harmon Kardon), climate control systems (manual or automatic), optional navigation system (rare for this year). |
| Driver Assistance | |
| Driver Assistance Features: | Cruise control, rear parking assist sensors (optional on some models). |
| Connectivity | |
| Connectivity Features: | OnStar telematics system available on some North American models. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 15,000 km (9,000 miles) or 12 months, whichever comes first. Consult the manual for exact Saab specifications. |
| Spark Plug Replacement: | Platinum or iridium spark plugs typically have a longer service life, often around 60,000-100,000 miles. Manual will specify exact type and interval. |
| Timing Belt Replacement: | This generation uses a timing chain, not a belt, for improved durability. |
| Fluid Specifications | |
| Engine Oil Specification: | SAE 0W-30 or 5W-30 Synthetic (API SL/SM or ACEA A3/B3/B4). Consult manual for exact specification. |
| Coolant Type: | G12 (Purple) or G12+ Extended Life Coolant (HOAT) based on ethylene glycol. Often a specific Saab/GM coolant specification applies. |
| Brake Fluid Type: | DOT 4 |
| Known Issues | |
| Common Issues: | Crankcase Ventilation (PCV) system clogging leading to oil leaks or sludge, DI Cassette failure (ignition coil pack), Turbocharger wastegate actuator issues, SAM unit (Signal Acquisition Module) water ingress and corrosion, ABS sensor failures, fuel pump issues, slight turbo lag on base models. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage Summary: | Saab Automobile AB, originally a division of the Swedish aircraft manufacturer Saab AB, known for its innovative engineering, focus on safety, and distinctive Scandinavian design. Famous for its turbocharged engines and driver-centric approach. |
| Model Evolution | |
| Model Evolution Summary: | The 2002 Saab 9-3 is part of the first generation (OB) 9-3, which replaced the 900 NG. It was based on the Opel Vectra platform. This generation was a significant step forward in refinement and safety compared to its predecessor. It was available as a 3-door or 5-door hatchback, and later as a convertible. |
| Production | |
| Production Period: | 1998-2003 (for the first generation 9-3) |
| Manufacturing Location: | Trollhättan, Sweden |
| Awards & Recognition | |
| Recognitions | |
| Recognitions List: | While specific awards for the 2002 model are not widely publicized, the first generation 9-3 generally received positive reviews for its safety, handling (especially the Viggen variant), and unique styling. It was often praised for its Scandinavian charm and driver engagement. |