Cockshutt Tractor 560 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Cockshutt Model: 560 Model Designation: Tractor Product Type: Factory Service Repair Manual 👋 Introduction Market Position Segment: Agricultural Tractors (Utility/Row Crop) Target User: Farm owners, mechanics, restoration enthusiasts, and service technicians. Competitive Analysis Competitors: Competed against tractors from manufacturers like Massey Ferguson, John Deere, Ford, and International Harvester of similar vintage. Key Features Manual Comprehensiveness: Offers complete coverage for repair and service, eliminating the need for multiple sources. Ease Of Use: Well-organized with a table of contents for quick information retrieval. Diagnostic Capability: Facilitates effective troubleshooting and problem diagnosis. Cost Savings: Empowers users to perform repairs themselves, saving on labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Service and repair of Cockshutt Tractor 560 Secondary Coverage: Troubleshooting, maintenance, and general servicing Page Count Estimated Pages: Varies by edition, typically several hundred pages for comprehensive coverage Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed overhaul, diagnosis, tuning, specifications, and troubleshooting for diesel engines (e.g., Perkins P3.152, possibly others). Fuel System: Injection pump, injectors, fuel lines, filters, tank, troubleshooting and repair procedures. Cooling System: Radiator, thermostat, water pump, hoses, fan, troubleshooting and repair. Lubrication System: Oil pump, filters, oil pressure, lubrication points, fluid capacities, and change intervals. Transmission: Gearbox overhaul, clutch operation, shifting mechanisms, PTO drive, service and repair of mechanical components. Hydraulics: Hydraulic pump, control valve, lift arms, cylinder, hydraulic fluid specifications, troubleshooting and repair. Power Take Off Pto: PTO engagement, shaft maintenance, gearbox integration, troubleshooting. Electrical System: Starter, generator/alternator, battery, lighting, ignition (if applicable), wiring diagrams, troubleshooting. Steering System: Mechanical steering linkage, troubleshooting and adjustment. Braking System: Brake assembly, linkages, adjustment, and repair for mechanical or hydraulic systems. Front Axle And Steering: Front axle components, kingpins, steering arms, wheel bearings, maintenance and repair. Rear Axle And Drive: Rear axle housing, differential, final drives, lubrication, and repair. Operator Station: Controls, seat, platform, fenders, instrumentation, and general layout. Body And Frame: Chassis components, fenders, grille, hood, and general structural elements. Procedures Included Maintenance: Scheduled maintenance, lubrication points, fluid checks, filter replacements, tune-up procedures. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault finding guides. Repair: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment. Overhaul: Complete engine, transmission, and hydraulic system overhaul procedures. Inspection: Visual inspections, wear limits, and component testing. Specifications: Torque specifications, clearances, fluid types and capacities, electrical tolerances. Wiring Diagrams: Detailed electrical system schematics for troubleshooting and component identification. Technical Depth Depth: Comprehensive, covering routine maintenance to major overhauls and in-depth diagnostics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Readability: Optimized for digital display and printing, likely searchable text. Software Requirements: Adobe Acrobat Reader or compatible PDF viewer, WinZip or equivalent for decompression. Compatibility: Compatible with all Windows and Mac operating systems. Print Quality Quality: High-resolution digital scans or original manufacturer files ensuring clarity of diagrams and text. Binding Type Binding: Not applicable (digital format) Paper Type Paper: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Make Model: Typically powered by Perkins diesel engines, commonly the 3.152 series (3-cylinder). Engine Type: Naturally aspirated, direct injection, diesel Displacement: Approx. 2.5 Liters (152 cubic inches) for the 3.152 engine. Bore X Stroke: Refer to manual for exact Perkins 3.152 specifications (e.g., 3.60" x 5.00" is common for Perkins). Performance Horsepower: Typically around 45-55 PTO horsepower, depending on specific engine tune and rating. Torque: Refer to manual for specific torque figures. Fuel System Fuel Type: Diesel Injection System: Bosch or CAV inline injection pump. Fuel Filter Type: Spin-on or cartridge type, specific part numbers detailed in manual. 🔧 Transmission Standard Type: Manual gearbox, likely a 6-speed or 8-speed constant mesh transmission. Optional Features: Some models may have had optional creeper gears or dual-speed PTO. Features Clutch: Single or dual-stage dry clutch, depending on PTO configuration. Gear Ratios: Detailed in the manual, covering all forward and reverse gears. 📐 Dimensions Exterior Wheelbase: Refer to manual for specific measurements, typically around 75-80 inches for this class. Weights Operating Weight: Approximately 4,000 - 5,000 lbs, depending on configuration and ballast. 💡 Technology Features Infotainment Features: Basic instrumentation: Ammeter, Oil Pressure gauge, Temperature gauge, Tachometer/Hour meter. No modern infotainment features. Driver Assistance Features: Mechanical systems only. No electronic driver assistance features. Connectivity Features: No electronic connectivity features. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100-200 hours, or annually. Specific interval detailed in manual. Air Filter Service: Check daily, clean/replace as needed based on operating conditions (e.g., dusty environments require more frequent checks). Fuel Filter Replacement: Typically every 200-300 hours or annually. Hydraulic Fluid Change: Typically every 600-1000 hours, or annually. Specific interval detailed in manual. Fluid Specifications Engine Oil: API CD or CE rated diesel engine oil, SAE 15W-40 recommended for most conditions. Specific viscosity...
Systematic diagnostic procedures for common and uncommon issues, fault finding guides.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Overhaul:
Complete engine, transmission, and hydraulic system overhaul procedures.
Inspection:
Visual inspections, wear limits, and component testing.
Specifications:
Torque specifications, clearances, fluid types and capacities, electrical tolerances.
Wiring Diagrams:
Detailed electrical system schematics for troubleshooting and component identification.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major overhauls and in-depth diagnostics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Readability:
Optimized for digital display and printing, likely searchable text.
Software Requirements:
Adobe Acrobat Reader or compatible PDF viewer, WinZip or equivalent for decompression.
Compatibility:
Compatible with all Windows and Mac operating systems.
Print Quality
Quality:
High-resolution digital scans or original manufacturer files ensuring clarity of diagrams and text.
Binding Type
Binding:
Not applicable (digital format)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Typically powered by Perkins diesel engines, commonly the 3.152 series (3-cylinder).
Engine Type:
Naturally aspirated, direct injection, diesel
Displacement:
Approx. 2.5 Liters (152 cubic inches) for the 3.152 engine.
Bore X Stroke:
Refer to manual for exact Perkins 3.152 specifications (e.g., 3.60" x 5.00" is common for Perkins).
Performance
Horsepower:
Typically around 45-55 PTO horsepower, depending on specific engine tune and rating.
Torque:
Refer to manual for specific torque figures.
Fuel System
Fuel Type:
Diesel
Injection System:
Bosch or CAV inline injection pump.
Fuel Filter Type:
Spin-on or cartridge type, specific part numbers detailed in manual.
🔧 Transmission
Standard
Type:
Manual gearbox, likely a 6-speed or 8-speed constant mesh transmission.
Optional
Features:
Some models may have had optional creeper gears or dual-speed PTO.
Features
Clutch:
Single or dual-stage dry clutch, depending on PTO configuration.
Gear Ratios:
Detailed in the manual, covering all forward and reverse gears.
📐 Dimensions
Exterior
Wheelbase:
Refer to manual for specific measurements, typically around 75-80 inches for this class.
Weights
Operating Weight:
Approximately 4,000 - 5,000 lbs, depending on configuration and ballast.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: Ammeter, Oil Pressure gauge, Temperature gauge, Tachometer/Hour meter. No modern infotainment features.
Driver Assistance
Features:
Mechanical systems only. No electronic driver assistance features.
Connectivity
Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 hours, or annually. Specific interval detailed in manual.
Air Filter Service:
Check daily, clean/replace as needed based on operating conditions (e.g., dusty environments require more frequent checks).
Fuel Filter Replacement:
Typically every 200-300 hours or annually.
Hydraulic Fluid Change:
Typically every 600-1000 hours, or annually. Specific interval detailed in manual.
Fluid Specifications
Engine Oil:
API CD or CE rated diesel engine oil, SAE 15W-40 recommended for most conditions. Specific viscosity may vary with temperature. Refer to manual for exact specification.
Hydraulic Fluid:
Universal Tractor Transmission Fluid (UTTF) or ISO VG 46 Hydraulic Oil. Capacity approx. 8-10 gallons. Refer to manual for precise specification and capacity.
Transmission Oil:
Refer to manual, often shared with hydraulic system or specific gear oil.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors. 50/50 mix with distilled water. Capacity around 3-4 gallons. Refer to manual.
Known Issues
Common Wear Points:
Clutch wear, hydraulic pump performance degradation, front axle kingpin wear, PTO clutch engagement issues, starter motor reliability.
Engine Specifics:
Perkins engines are generally robust, but issues like injector pump timing, glow plug failure, or ring wear can occur with age.
📚 Vehicle History
Brand Heritage
Manufacturer:
Cockshutt Plow Company, later part of White Farm Equipment.
Model Evolution
Series:
Part of Cockshutt's later range of tractors, known for robust construction.
Production
Production Years:
Likely produced in the late 1950s through the 1960s.