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Corvette 350 396 1980 Workshop Repair Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1980 Engine Options: 350 ci (5.7L) V8, 396 ci (6.5L) V8 (if applicable to 1980 model year - verify specific production) Body Styles: Coupรฉ (with removable T-tops) Codes Engine Code 350: L48 (Standard), ZQ3 (Optional L82 variant if applicable) Engine Code 396: Note: The 396ci engine was generally not offered in the 1980 Corvette. It's possible this is a reference to an earlier model or a misstatement in the product title. The primary engines for 1980 were the 350ci L48 and the optional L82 350ci. If a 396 is indeed listed, its specific application needs verification. ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Sports Car, Personal Luxury Sports Coupe Target Audience: Enthusiasts and owners seeking detailed maintenance and repair information for their classic Corvette. Competitive Analysis Contemporaries: Porsche 928, Jaguar XJ-S, Datsun 280ZX, BMW 6 Series. Key Features Design Era: Third Generation (C3) Corvette, reflecting late 1970s automotive design trends with aerodynamic styling and a focus on driver comfort. Powertrain Options: Availability of powerful V8 engines, rear-wheel drive, and a choice of manual or automatic transmissions for a classic sports car driving experience. ๐Ÿ“‹ Manual Details Coverage Areas Overall Coverage: Comprehensive service, maintenance, and troubleshooting for all 1980 Chevrolet Corvette models, engines, trims, and transmissions. Page Count Estimated Page Count: Variable, typically 800-1200+ pages for a complete factory-level workshop manual. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine Mechanical (350ci L48/L82), Fuel System, Ignition System, Exhaust System, Clutch, Transmission (Manual & Automatic). Chassis: Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Disc), Wheels & Tires. Electrical: Charging System, Starting System, Lighting, Instruments, Gauges, Wiper/Washer System, HVAC Blower, Power Windows/Locks (if equipped), Radio/Audio System. Body: Exterior Body Panels, Bumpers, Doors, Hood, T-tops, Interior Trim, Seats, Body Sealing, Chassis Lubrication. Procedures Included Routine Maintenance: Oil change, filter replacement, fluid checks and changes, lubrication, spark plug replacement, tune-up procedures. Repair And Overhaul: Engine rebuild specifications, transmission overhaul, brake component replacement, suspension component repair, steering system overhaul, electrical component diagnosis and replacement. Troubleshooting: Diagnostic charts for common symptoms, electrical circuit tracing, mechanical component failure analysis. Diagnostics: Step-by-step diagnostic procedures for various systems, including engine performance, electrical faults, and drivability issues. Technical Depth Depth: Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Includes specifications, torque values, clearance measurements, and schematics. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Typically text-searchable PDF for quick information retrieval. Print Quality Quality: High resolution, ensuring clarity of diagrams, illustrations, and text. Printable pages. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) โš™๏ธ Engine Specifications Primary Engine Engine Displacement 1: 350 cubic inches (5.7 Liters) Engine Type 1: OHV V8 Fuel Delivery 1: Rochester Quadrajet 4-barrel carburetor (L48 Standard) Compression Ratio 1: 8.2:1 (L48) Horsepower 1: 190 hp @ 4000 rpm (L48) Torque 1: 280 lb-ft @ 2400 rpm (L48) Optional Engine Engine Displacement 2: 350 cubic inches (5.7 Liters) - L82 Option Fuel Delivery 2: Holley 4-barrel carburetor (L82) Compression Ratio 2: 8.9:1 (L82) Horsepower 2: 230 hp @ 5600 rpm (L82 - Estimated, actual varied) Torque 2: 285 lb-ft @ 3600 rpm (L82 - Estimated, actual varied) Fuel System Fuel Type: Unleaded gasoline Fuel Pump Type: Mechanical (engine-driven) ๐Ÿ”ง Transmission Standard Type Standard: 3-speed Turbo Hydramatic 350 Automatic Transmission Optional Type Optional: 4-speed Manual Transmission (Muncie SM465 or similar) Features Transmission Fluid Spec Auto: Dexron III (or equivalent) Transmission Fluid Capacity Auto: Approximately 10-11 pints (for TC and transmission) Transmission Fluid Spec Manual: GL-4 or GL-5 Gear Oil (SAE 75W-90 or 80W-90) ๐Ÿ“ Dimensions Exterior Length: 174.5 inches Width: 69.0 inches Height: 47.5 inches Wheelbase: 98.0 inches Front Track: 59.0 inches Rear Track: 60.0 inches Weights Curb Weight: Approximately 3,400 - 3,600 lbs (depending on options) Gross Vehicle Weight Rating Gvw: Approximately 4,200 lbs Cargo Cargo Volume: Limited, primarily rear storage compartment behind seats and small front compartment. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Data: NHTSA data from the era is limited; focus is on passive safety features of the time. Active Features Brakes: Power-assisted front disc and rear disc brakes. Steering: Power steering. Passive Features Seat Belts: Three-point shoulder and lap belts. Body Structure: Integral body-frame construction, designed for rigidity and driver protection. Windshield: Laminated safety glass. ๐Ÿ’ก Technology Features Infotainment Audio System: AM/FM radio, optional 8-track player or premium sound system, basic speaker setup. Instrumentation: Analog gauges including speedometer, tachometer, fuel level, oil pressure, water temperature, and voltmeter. Warning lights for brake system, oil pressure, etc. Driver Assistance Features: No modern driver-assistance systems. Focus on driver control and mechanical feedback. Connectivity Features: N/A. Vehicles of this era lacked digital connectivity. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 6 months,...
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Corvette 350 396 1980 Workshop Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Year:
1980
Engine Options:
350 ci (5.7L) V8, 396 ci (6.5L) V8 (if applicable to 1980 model year - verify specific production)
Body Styles:
Coupรฉ (with removable T-tops)
Codes
Engine Code 350:
L48 (Standard), ZQ3 (Optional L82 variant if applicable)
Engine Code 396:
Note: The 396ci engine was generally not offered in the 1980 Corvette. It's possible this is a reference to an earlier model or a misstatement in the product title. The primary engines for 1980 were the 350ci L48 and the optional L82 350ci. If a 396 is indeed listed, its specific application needs verification.
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Sports Car, Personal Luxury Sports Coupe
Target Audience:
Enthusiasts and owners seeking detailed maintenance and repair information for their classic Corvette.
Competitive Analysis
Contemporaries:
Porsche 928, Jaguar XJ-S, Datsun 280ZX, BMW 6 Series.
Key Features
Design Era:
Third Generation (C3) Corvette, reflecting late 1970s automotive design trends with aerodynamic styling and a focus on driver comfort.
Powertrain Options:
Availability of powerful V8 engines, rear-wheel drive, and a choice of manual or automatic transmissions for a classic sports car driving experience.
๐Ÿ“‹ Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, maintenance, and troubleshooting for all 1980 Chevrolet Corvette models, engines, trims, and transmissions.
Page Count
Estimated Page Count:
Variable, typically 800-1200+ pages for a complete factory-level workshop manual.
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical (350ci L48/L82), Fuel System, Ignition System, Exhaust System, Clutch, Transmission (Manual & Automatic).
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front Disc, Rear Disc), Wheels & Tires.
Electrical:
Charging System, Starting System, Lighting, Instruments, Gauges, Wiper/Washer System, HVAC Blower, Power Windows/Locks (if equipped), Radio/Audio System.
Body:
Exterior Body Panels, Bumpers, Doors, Hood, T-tops, Interior Trim, Seats, Body Sealing, Chassis Lubrication.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid checks and changes, lubrication, spark plug replacement, tune-up procedures.
Repair And Overhaul:
Engine rebuild specifications, transmission overhaul, brake component replacement, suspension component repair, steering system overhaul, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic charts for common symptoms, electrical circuit tracing, mechanical component failure analysis.
Diagnostics:
Step-by-step diagnostic procedures for various systems, including engine performance, electrical faults, and drivability issues.
Technical Depth
Depth:
Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Includes specifications, torque values, clearance measurements, and schematics.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically text-searchable PDF for quick information retrieval.
Print Quality
Quality:
High resolution, ensuring clarity of diagrams, illustrations, and text. Printable pages.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Displacement 1:
350 cubic inches (5.7 Liters)
Engine Type 1:
OHV V8
Fuel Delivery 1:
Rochester Quadrajet 4-barrel carburetor (L48 Standard)
Compression Ratio 1:
8.2:1 (L48)
Horsepower 1:
190 hp @ 4000 rpm (L48)
Torque 1:
280 lb-ft @ 2400 rpm (L48)
Optional Engine
Engine Displacement 2:
350 cubic inches (5.7 Liters) - L82 Option
Fuel Delivery 2:
Holley 4-barrel carburetor (L82)
Compression Ratio 2:
8.9:1 (L82)
Horsepower 2:
230 hp @ 5600 rpm (L82 - Estimated, actual varied)
Torque 2:
285 lb-ft @ 3600 rpm (L82 - Estimated, actual varied)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Pump Type:
Mechanical (engine-driven)
๐Ÿ”ง Transmission
Standard
Type Standard:
3-speed Turbo Hydramatic 350 Automatic Transmission
Optional
Type Optional:
4-speed Manual Transmission (Muncie SM465 or similar)
Features
Transmission Fluid Spec Auto:
Dexron III (or equivalent)
Transmission Fluid Capacity Auto:
Approximately 10-11 pints (for TC and transmission)
Transmission Fluid Spec Manual:
GL-4 or GL-5 Gear Oil (SAE 75W-90 or 80W-90)
๐Ÿ“ Dimensions
Exterior
Length:
174.5 inches
Width:
69.0 inches
Height:
47.5 inches
Wheelbase:
98.0 inches
Front Track:
59.0 inches
Rear Track:
60.0 inches
Weights
Curb Weight:
Approximately 3,400 - 3,600 lbs (depending on options)
Gross Vehicle Weight Rating Gvw:
Approximately 4,200 lbs
Cargo
Cargo Volume:
Limited, primarily rear storage compartment behind seats and small front compartment.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Data:
NHTSA data from the era is limited; focus is on passive safety features of the time.
Active Features
Brakes:
Power-assisted front disc and rear disc brakes.
Steering:
Power steering.
Passive Features
Seat Belts:
Three-point shoulder and lap belts.
Body Structure:
Integral body-frame construction, designed for rigidity and driver protection.
Windshield:
Laminated safety glass.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
AM/FM radio, optional 8-track player or premium sound system, basic speaker setup.
Instrumentation:
Analog gauges including speedometer, tachometer, fuel level, oil pressure, water temperature, and voltmeter. Warning lights for brake system, oil pressure, etc.
Driver Assistance
Features:
No modern driver-assistance systems. Focus on driver control and mechanical feedback.
Connectivity
Features:
N/A. Vehicles of this era lacked digital connectivity.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 6 months, depending on driving conditions (consult manual for specifics).
Transmission Fluid Change Interval Auto:
Every 30,000 - 50,000 miles or 2-3 years.
Transmission Fluid Change Interval Manual:
Every 50,000 - 75,000 miles or 4-5 years.
Spark Plug Replacement Interval:
Every 30,000 - 60,000 miles (depending on plug type - consult manual).
Coolant Flush Interval:
Every 30,000 - 50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
API SF or SG, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).
Engine Oil Capacity:
Approximately 5 quarts (with filter)
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap or manual)
Known Issues
Common Wear Items:
Carburetor adjustment and tuning, aging rubber hoses and seals, suspension bushings, exhaust system corrosion, electrical switchgear reliability.
Engine Specific:
Potential for valve seal wear, occasional carburetor flooding or vacuum leaks, starter motor issues.
Transmission Specific:
Automatic transmission fluid leaks, manual clutch wear, synchronizer issues in manual transmissions.
๐Ÿ“š Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953.
Model Evolution
C3 Generation:
The 1980 model year falls within the C3 generation (1968-1982), characterized by its distinctive 'shark' styling, T-tops, and long hood.
1980 Updates:
For 1980, significant design changes included a more integrated front and rear spoiler, revised interior, and weight reduction measures. The 305ci engine (L48) was introduced in some models, though 350ci remained standard/optional for Corvette. The 1980 model year saw a peak in weight savings and aerodynamic improvements for the C3.
Production
Production Location:
Bowling Green, Kentucky, USA
Production Volume 1980:
Approximately 40,614 units
๐Ÿ† Awards & Recognition
Recognitions
General Reputation:
The C3 Corvette, including the 1980 model, is a classic American sports car celebrated for its iconic styling and V8 performance heritage.
Ratings
Consumer Ratings:
While specific awards for the 1980 model are scarce, it represents a significant step in the C3's evolution towards improved efficiency and refinement, often appreciated by classic car collectors and enthusiasts.
Certifications
Manual Certification:
Factory-level technical documentation, considered the authoritative source for repair and maintenance.
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