DAEWOO KORAndO 1999-2003Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Korando Model Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: K413, K415 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Competitive Analysis Key Competitors: Jeep Wrangler, Toyota RAV4, Honda CR-V, Mitsubishi Pajero/Montero Sport, Nissan Xterra Key Features Body Styles: 2-door Soft Top, 2-door Hard Top, 4-door Wagon Drivetrain: Selectable 2WD/4WD (4-Hi, 4-Lo) Design Philosophy: Rugged, utilitarian, capable off-road, affordable pricing 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging Transmission Systems: Manual and Automatic Transmission: overhaul, diagnosis, shift controls, driveline Suspension Steering: Front suspension, rear suspension, steering system, power steering Brake Systems: Front disc brakes, rear drum brakes, parking brake, ABS system (if equipped) Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, power windows, locks, mirrors, HVAC controls, infotainment wiring diagrams Body Chassis: Body construction, exterior trim, interior trim, doors, windows, seats, chassis components HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) diagnosis and repair Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement Repair Procedures: Step-by-step repair instructions for all major vehicle systems Troubleshooting Guides: Diagnostic procedures and symptom-based troubleshooting for common issues Diagnostic Codes: OBD-II diagnostic trouble codes (DTCs) and their meanings Technical Depth Depth Of Coverage: Full mechanical and electrical system overhaul, including component removal, installation, and adjustment 📊 Manual Specifications File Format Digital Format: Searchable PDF with bookmarks and high-resolution diagrams Print Quality Diagram Resolution: High-resolution, clear, and detailed technical drawings and schematics Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: GM Family II Engine (licensed) Engine Code Petrol: C20SEJ (2.0L) Engine Displacement Petrol: 1998 cc Engine Configuration Petrol: Inline-4, DOHC, 16 valves Horsepower Petrol: 129 hp @ 5400 rpm Torque Petrol: 183 Nm (135 lb-ft) @ 2600 rpm Engine Code Diesel: 23DTR (2.3L) Engine Displacement Diesel: 2277 cc Engine Configuration Diesel: Inline-4, SOHC, Turbocharged Diesel Horsepower Diesel: 101 hp @ 4300 rpm Torque Diesel: 230 Nm (169 lb-ft) @ 2200 rpm Performance Fuel Type: Unleaded Gasoline (Petrol), Diesel Fuel System Fuel Delivery Petrol: Multi-point Fuel Injection (MPI) Fuel Delivery Diesel: Direct Injection, Turbocharged 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Transfer Case: Two-speed transfer case with selectable 2WD/4WD High and 4WD Low range Clutch Type: Dry single plate (Manual) 📐 Dimensions Exterior Length 4 Door: 4250 mm (167.3 in) Width 4 Door: 1790 mm (70.5 in) Height 4 Door: 1750 mm (68.9 in) Wheelbase 4 Door: 2420 mm (95.3 in) Length 2 Door: 3700 mm (145.7 in) Wheelbase 2 Door: 2030 mm (80.0 in) Weights Curb Weight Approx 4 Door: 1600-1800 kg (3527-3968 lbs) Gross Vehicle Weight Rating Approx: 2200 kg (4850 lbs) Towing Capacity Approx: 1500 kg (3300 lbs) Ground Clearance Approx: 200 mm (7.9 in) 🛡️ Safety Features Ratings Safety Ratings Availability: Limited official crash test data available for this model year Active Features Braking System: Front ventilated discs, rear drums ABS Availability: Optional ABS system on higher trims Passive Features Airbags Availability: Driver airbag standard, passenger airbag optional on some trims Seatbelts: Three-point seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with CD player or cassette tape, optional premium sound system Speaker Configuration: Typically 4-6 speakers Driver Assistance Cruise Control: Optional cruise control system Connectivity Auxiliary Input: Typically not equipped with factory auxiliary or USB inputs, aftermarket solutions available 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on oil type and driving conditions Engine Air Filter Replacement: Every 20,000 - 30,000 km (12,000 - 18,000 miles) Spark Plug Replacement: Every 40,000 - 60,000 km (25,000 - 37,000 miles) Transmission Fluid Change Manual: Every 60,000 - 80,000 km (37,000 - 50,000 miles) Transmission Fluid Change Automatic: Every 50,000 - 75,000 km (30,000 - 45,000 miles) Fluid Specifications Engine Oil Specification: API SG or higher; SAE 10W-30 or 10W-40 (check owner's manual for specific climate recommendations) Engine Oil Capacity: Approx. 4.3 liters (4.5 US quarts) for 2.0L petrol Coolant Specification: Ethylene Glycol based coolant, Dex-Cool compatible (or equivalent long-life coolant) Brake Fluid Specification: DOT 3 or DOT 4 Power Steering Fluid: GM Power Steering Fluid or Dexron-III ATF Manual Transmission Fluid: API GL-4 SAE 75W-90 gear oil Automatic Transmission Fluid: Dexron-III (or equivalent MERCON) Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, front hub bearings Engine Management Common: Throttle Position Sensor (TPS) issues, O2 sensor failures, ignition coil pack degradation Diesel Engine Common:...
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