Daewoo Korando 1996-2006 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation: First Generation (C230) Model Years Covered: 1996-2006 Codes Chassis Code: C230 👋 Introduction Market Position Target Audience: Vehicle owners with basic mechanical skills and independent auto service professionals. Competitive Analysis Value Proposition: Provides the same level of detail and accuracy as official dealer service manuals, enabling cost savings on repairs and maintenance. Key Features Content Type: Step-by-step instructions, diagrams, illustrations, wiring schematics. Accuracy And Clarity: Accurate, clear, and concise text designed for ease of understanding and safe execution of repair tasks. Originality: Vehicle-specific information, not generic. Identical to manuals used by dealership technicians. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service, repair, and troubleshooting for Daewoo Korando 1996-2006. Page Count Estimated Page Count: Varies by specific manual edition, typically several hundred pages. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, timing, seals, gaskets, cooling system. Engine Electrical: Ignition system, starting system, charging system, sensors, actuators, wiring diagrams. Emission Control: EGR system, catalytic converter, EVAP system, emissions testing procedures. Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure, fuel tank. Clutch System: Clutch disc, pressure plate, release bearing, clutch hydraulics, adjustment. Manual Transaxle: Gearbox disassembly, assembly, component replacement, lubrication. Automatic Transaxle: Transmission fluid, filter replacement, diagnostics, control systems. Driveshaft And Axle: Driveshaft U-joints, CV joints, differential service, axle shafts. Suspension System: Front and rear suspension components, shock absorbers, springs, bushings, alignment. Steering System: Power steering pump, rack and pinion, steering column, tie rod ends. Restraint System: Seat belts, airbags, SRS system diagnostics and components. Brake System: Brake pads, rotors, calipers, master cylinder, ABS system, brake bleeding. Body Interior Exterior: Body panel replacement, trim, interior components, glass, seals. Body Electrical: Lighting system, power windows, door locks, mirrors, wipers, horn. HVAC: Air conditioning system, heater core, blower motor, climate control. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, belt inspection and replacement, spark plug service, brake service. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides. Repair Procedures: Detailed instructions for component removal, repair, and reinstallation for all major vehicle systems. Technical Information: Torque specifications, clearances, adjustment procedures, wiring diagrams, vacuum diagrams. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic preventative maintenance to major overhauls and diagnostic procedures, suitable for professional mechanics and advanced DIYers. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable, allowing for focused documentation for garage use. Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Variants: Likely includes details for 2.3L gasoline engines and potential diesel variants common during this period. Performance Power Output: Specific horsepower and torque figures would be detailed within the manual for each engine variant. Fuel System Injection Type: Likely multi-point fuel injection (MPI) for gasoline engines, and direct injection for diesel variants. 🔧 Transmission Standard Manual Transmission: Details provided for manual transaxle systems. Optional Automatic Transmission: Details provided for automatic transaxle systems, including diagnostics and service. Features Drivetrain: Likely covers 2WD and 4WD (4x4) configurations, including transfer case and axle specifics. 📐 Dimensions Exterior Body Style: Compact SUV / Off-road vehicle. Weights Curb Weight: Varies by configuration, typically in the range of 1600-1900 kg. 🛡️ Safety Features Ratings Crash Test Data: Information on safety systems and potential crashworthiness may be implicitly covered through component descriptions, though formal ratings may be scarce. Active Features ABS: Coverage of the Anti-lock Braking System (ABS) operation, diagnostics, and components. Passive Features Airbags: Detailed information on airbag system components, SRS module, and diagnostic procedures. 💡 Technology Features Infotainment Audio System: Likely a basic AM/FM radio with cassette or CD player, with potential for speaker upgrades detailed in body electrical sections. Driver Assistance ABS: Anti-lock Braking System (ABS) is a key safety technology covered. Connectivity Wiring Schematics: Comprehensive wiring diagrams are a critical technology feature within the manual for diagnosing electrical faults. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Specifics in manual. Spark Plug Replacement: Varies by spark plug type (copper, platinum, iridium), generally between 30,000-100,000 miles. Manual will specify. Fluid Specifications Engine Oil Specification: Likely API SG/SH/SJ or higher, viscosity SAE 10W-30 or 10W-40. Refer to manual for exact specification and capacity. Coolant Specification: Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Refer to manual for type and capacity. Transmission Fluid Type Manual: GL-4 or GL-5 gear oil. Refer to manual for specific viscosity and capacity. Transmission Fluid Type Automatic: Dexron-III or equivalent ATF. Refer to manual for specific type and capacity. Known Issues Common Wear Items: Potential for worn suspension bushings, aging rubber seals, and exhaust...
Comprehensive, covering everything from basic preventative maintenance to major overhauls and diagnostic procedures, suitable for professional mechanics and advanced DIYers.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
All pages are printable, allowing for focused documentation for garage use.
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Likely includes details for 2.3L gasoline engines and potential diesel variants common during this period.
Performance
Power Output:
Specific horsepower and torque figures would be detailed within the manual for each engine variant.
Fuel System
Injection Type:
Likely multi-point fuel injection (MPI) for gasoline engines, and direct injection for diesel variants.
🔧 Transmission
Standard
Manual Transmission:
Details provided for manual transaxle systems.
Optional
Automatic Transmission:
Details provided for automatic transaxle systems, including diagnostics and service.
Features
Drivetrain:
Likely covers 2WD and 4WD (4x4) configurations, including transfer case and axle specifics.
📐 Dimensions
Exterior
Body Style:
Compact SUV / Off-road vehicle.
Weights
Curb Weight:
Varies by configuration, typically in the range of 1600-1900 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
Information on safety systems and potential crashworthiness may be implicitly covered through component descriptions, though formal ratings may be scarce.
Active Features
ABS:
Coverage of the Anti-lock Braking System (ABS) operation, diagnostics, and components.
Passive Features
Airbags:
Detailed information on airbag system components, SRS module, and diagnostic procedures.
💡 Technology Features
Infotainment
Audio System:
Likely a basic AM/FM radio with cassette or CD player, with potential for speaker upgrades detailed in body electrical sections.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is a key safety technology covered.
Connectivity
Wiring Schematics:
Comprehensive wiring diagrams are a critical technology feature within the manual for diagnosing electrical faults.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Specifics in manual.
Spark Plug Replacement:
Varies by spark plug type (copper, platinum, iridium), generally between 30,000-100,000 miles. Manual will specify.
Fluid Specifications
Engine Oil Specification:
Likely API SG/SH/SJ or higher, viscosity SAE 10W-30 or 10W-40. Refer to manual for exact specification and capacity.
Coolant Specification:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Refer to manual for type and capacity.
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil. Refer to manual for specific viscosity and capacity.
Transmission Fluid Type Automatic:
Dexron-III or equivalent ATF. Refer to manual for specific type and capacity.
Known Issues
Common Wear Items:
Potential for worn suspension bushings, aging rubber seals, and exhaust system components due to age and use.
Electrical Gremlins:
As with many vehicles of this era, minor electrical issues or corrosion in connectors might arise over time. The manual's electrical schematics are crucial here.
Engine Performance:
Ensuring proper timing and fuel delivery is key. The manual provides detailed procedures for diagnostics and adjustments.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo was a South Korean automobile manufacturer with a history of producing a range of vehicles, often based on licensed platforms.
Model Evolution
Korando Lineage:
The Korando, meaning 'Korea Can Do', has a lineage tracing back to the SsangYong Korando, a vehicle known for its rugged, off-road capabilities.
Production
Manufacturing Location:
South Korea.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the Daewoo Korando during its production run are not widely documented as significant, but its ruggedness was appreciated in its segment.