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Daewoo Lanos 2002 Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Year: 2002 Codes Platform Code: T100 👋 Introduction Market Position Segment: Subcompact car / Compact car Target Audience: Affordable, practical transportation Competitive Analysis Key Competitors 2002: Ford Focus, Volkswagen Golf, Chevrolet Cavalier, Honda Civic, Toyota Corolla Key Features Design Philosophy: European-influenced styling, practical interior, value-oriented pricing Body Styles Available: Sedan, Hatchback (3-door and 5-door) 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download Page Count Estimated Page Count: Estimated 500-1000+ pages (typical for comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system Engine Management: Fuel injection system (EFI), ignition system, emissions control system, sensors, actuators, ECU diagnostics Transmission Manual: Clutch system, gearbox overhaul, shift mechanism, diagnostics Transmission Automatic: Automatic transmission overhaul, hydraulic control, torque converter, diagnostics (if applicable for the 2002 model) Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam or multi-link), shock absorbers, springs, control arms, wheel bearings Steering: Power steering system, steering column, steering rack/gearbox, tie rod ends, troubleshooting Brakes: Front disc brakes, rear drum or disc brakes, brake booster, master cylinder, ABS system (if equipped), brake fluid specifications, bleeding procedures Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, hood, trunk, interior trim, glass, structural components, rust repair considerations HVAC: Heating, ventilation, and air conditioning system, components, refrigerant handling, troubleshooting Safety Systems: Airbag system (SRS), seatbelts, troubleshooting and repair procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection Troubleshooting: Diagnostic charts, common fault identification, symptom-based problem solving Repair And Rebuild: Detailed step-by-step instructions for component removal, repair, and reinstallation Diagnostic Procedures: OBD-II diagnostics (if applicable), sensor testing, actuator testing, circuit testing Wiring Diagrams: Comprehensive electrical wiring schematics for various systems Technical Depth Depth Level: Comprehensive (suitable for professional technicians and advanced DIYers) Detail Level: Detailed explanations of operating principles, disassembly, assembly, and adjustment procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: A15SMS / X15SMS (1.5L), A16SMS / X16SMS (1.6L) Engine Displacement 1.5L: 1498 cc Engine Displacement 1.6L: 1598 cc Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Performance Horsepower 1.5L Approx: 90-95 HP @ 6000 RPM Torque 1.5L Approx: 130-135 Nm @ 3400 RPM Horsepower 1.6L Approx: 105-109 HP @ 6000 RPM Torque 1.6L Approx: 145-150 Nm @ 3400 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Ignition System: Electronic Ignition (Distributorless ignition system or Distributor-based system depending on market) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features Clutch Type: Hydraulic, single dry plate Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for specific OEM fluid) Transmission Fluid Automatic: Dexron III or equivalent (refer to manual for specific OEM fluid) 📐 Dimensions Exterior Length Sedan Approx: 4310 mm Width Approx: 1690 mm Height Sedan Approx: 1430 mm Wheelbase Approx: 2520 mm Weights Curb Weight Approx Kg: 1100-1200 kg (depending on body style and equipment) 🛡️ Safety Features Ratings Latin Ncap Rating: Not consistently tested across all variants and markets; generally considered basic safety for its era. Active Features ABS: Optional on some trims Traction Control: Rarely equipped Passive Features Airbags: Driver and passenger airbags standard on many models; side airbags rare. Seatbelts: 3-point front and rear seatbelts Child Seat Anchors: ISOFIX (if equipped, market dependent) 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, basic speaker setup. Navigation: Not typically available or an aftermarket addition. Driver Assistance Cruise Control: Optional on higher trim levels, not widely common. Connectivity Bluetooth: Not available from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual) Air Filter Replacement: Every 20,000-40,000 km or as needed Spark Plug Replacement: Every 40,000-60,000 km (depending on plug type) Timing Belt Replacement: Every 60,000-90,000 km or 4-5 years (critical for interference engines) Fluid Specifications Engine Oil Type: API SJ/SL, ACEA A3/B3, viscosity 5W-30, 5W-40, or 10W-40 (refer to manual) Engine Oil Capacity 1.5L Approx: 3.7 Liters Coolant Type: Ethylene glycol-based, OAT (Organic Acid Technology) or HOAT (Hybrid OAT) coolant (e.g., GM Dex-Cool compatible or equivalent) Known Issues Common Faults Electrical: Intermittent electrical gremlins, faulty window regulators, dashboard warning lights, alternator issues. Common Faults Engine: Oil leaks, thermostat failure, ignition coil issues, carburetor/injector clogging (depending on market). Common Faults Suspension Steering: Worn ball joints, tie rod ends, noisy wheel bearings, premature strut...
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Daewoo Lanos 2002 Repair Service ManualDaewoo Lanos 2002 Repair Service ManualDaewoo Lanos 2002 Repair Service ManualDaewoo Lanos 2002 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Year:
2002
Codes
Platform Code:
T100
👋 Introduction
Market Position
Segment:
Subcompact car / Compact car
Target Audience:
Affordable, practical transportation
Competitive Analysis
Key Competitors 2002:
Ford Focus, Volkswagen Golf, Chevrolet Cavalier, Honda Civic, Toyota Corolla
Key Features
Design Philosophy:
European-influenced styling, practical interior, value-oriented pricing
Body Styles Available:
Sedan, Hatchback (3-door and 5-door)
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Estimated 500-1000+ pages (typical for comprehensive service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system
Engine Management:
Fuel injection system (EFI), ignition system, emissions control system, sensors, actuators, ECU diagnostics
Transmission Manual:
Clutch system, gearbox overhaul, shift mechanism, diagnostics
Transmission Automatic:
Automatic transmission overhaul, hydraulic control, torque converter, diagnostics (if applicable for the 2002 model)
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, differential
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam or multi-link), shock absorbers, springs, control arms, wheel bearings
Steering:
Power steering system, steering column, steering rack/gearbox, tie rod ends, troubleshooting
Brakes:
Front disc brakes, rear drum or disc brakes, brake booster, master cylinder, ABS system (if equipped), brake fluid specifications, bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, glass, structural components, rust repair considerations
HVAC:
Heating, ventilation, and air conditioning system, components, refrigerant handling, troubleshooting
Safety Systems:
Airbag system (SRS), seatbelts, troubleshooting and repair procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection
Troubleshooting:
Diagnostic charts, common fault identification, symptom-based problem solving
Repair And Rebuild:
Detailed step-by-step instructions for component removal, repair, and reinstallation
Diagnostic Procedures:
OBD-II diagnostics (if applicable), sensor testing, actuator testing, circuit testing
Wiring Diagrams:
Comprehensive electrical wiring schematics for various systems
Technical Depth
Depth Level:
Comprehensive (suitable for professional technicians and advanced DIYers)
Detail Level:
Detailed explanations of operating principles, disassembly, assembly, and adjustment procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
A15SMS / X15SMS (1.5L), A16SMS / X16SMS (1.6L)
Engine Displacement 1.5L:
1498 cc
Engine Displacement 1.6L:
1598 cc
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Performance
Horsepower 1.5L Approx:
90-95 HP @ 6000 RPM
Torque 1.5L Approx:
130-135 Nm @ 3400 RPM
Horsepower 1.6L Approx:
105-109 HP @ 6000 RPM
Torque 1.6L Approx:
145-150 Nm @ 3400 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic Ignition (Distributorless ignition system or Distributor-based system depending on market)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
Clutch Type:
Hydraulic, single dry plate
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for specific OEM fluid)
Transmission Fluid Automatic:
Dexron III or equivalent (refer to manual for specific OEM fluid)
📐 Dimensions
Exterior
Length Sedan Approx:
4310 mm
Width Approx:
1690 mm
Height Sedan Approx:
1430 mm
Wheelbase Approx:
2520 mm
Weights
Curb Weight Approx Kg:
1100-1200 kg (depending on body style and equipment)
🛡️ Safety Features
Ratings
Latin Ncap Rating:
Not consistently tested across all variants and markets; generally considered basic safety for its era.
Active Features
ABS:
Optional on some trims
Traction Control:
Rarely equipped
Passive Features
Airbags:
Driver and passenger airbags standard on many models; side airbags rare.
Seatbelts:
3-point front and rear seatbelts
Child Seat Anchors:
ISOFIX (if equipped, market dependent)
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, basic speaker setup.
Navigation:
Not typically available or an aftermarket addition.
Driver Assistance
Cruise Control:
Optional on higher trim levels, not widely common.
Connectivity
Bluetooth:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual)
Air Filter Replacement:
Every 20,000-40,000 km or as needed
Spark Plug Replacement:
Every 40,000-60,000 km (depending on plug type)
Timing Belt Replacement:
Every 60,000-90,000 km or 4-5 years (critical for interference engines)
Fluid Specifications
Engine Oil Type:
API SJ/SL, ACEA A3/B3, viscosity 5W-30, 5W-40, or 10W-40 (refer to manual)
Engine Oil Capacity 1.5L Approx:
3.7 Liters
Coolant Type:
Ethylene glycol-based, OAT (Organic Acid Technology) or HOAT (Hybrid OAT) coolant (e.g., GM Dex-Cool compatible or equivalent)
Known Issues
Common Faults Electrical:
Intermittent electrical gremlins, faulty window regulators, dashboard warning lights, alternator issues.
Common Faults Engine:
Oil leaks, thermostat failure, ignition coil issues, carburetor/injector clogging (depending on market).
Common Faults Suspension Steering:
Worn ball joints, tie rod ends, noisy wheel bearings, premature strut wear.
Common Faults Exhaust:
Corrosion of exhaust components, catalytic converter failure.
📚 Vehicle History
Brand Heritage
Daewoo Motors Context:
South Korean manufacturer, part of GM Daewoo after GM acquisition.
Model Evolution
Lano Development:
Designed by Italdesign Giugiaro, launched in 1997 as a successor to the Daewoo Nexia.
Production
Production Period:
1997-2008 (with various facelifts and rebadging)
Manufacturing Locations:
South Korea, Poland, Uzbekistan, Ukraine, Vietnam, Romania, Russia
🏆 Awards & Recognition
Recognitions
General Reputation:
Known for affordability and practicality rather than prestige or performance awards.
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