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DAEWOO TICO 1991-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Years Covered: 1991-2001 Codes Product Code: DAEW-TICO-9101-SRM 👋 Introduction Market Position Segment: City car, subcompact hatchback, affordable entry-level vehicle. Target Audience: Budget-conscious buyers, first-time car owners, urban commuters seeking an economical and compact vehicle. Competitive Analysis Key Competitors: Suzuki Alto, Hyundai Atos, Kia Pride (later models), Fiat Cinquecento. Key Features Design Philosophy: Designed for urban maneuverability, fuel efficiency, and low cost of ownership, with a distinctive, somewhat quirky styling. Value Proposition: Affordable purchase price, low running costs, and compact dimensions for easy city driving and parking. 📋 Manual Details Coverage Areas Engine Service And Repair: All engine mechanical and electrical systems, including disassembly, inspection, assembly, and troubleshooting. Transmission Service And Repair: Manual and automatic transmission components, clutch, driveshafts, and differentials. Chassis Service And Repair: Suspension (front and rear), steering system, braking system (hydraulic, ABS if applicable), wheels, and tires. Electrical System Service And Repair: Battery, charging system, starting system, ignition system, lighting, instrumentation, power accessories, and body electrical components. Body And Frame Service: Body panel repair, interior trim, doors, windows, seals, and structural components. Page Count Estimated Page Count: 500-700 Pages (estimated based on typical coverage for the era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder head, block, pistons, rings, crankshaft, camshaft, valve train, cooling system, lubrication system. Engine Electrical: Ignition timing, spark plugs, ignition coil, distributor (if applicable), fuel injection system (EFI), sensors, ECU. Transmission Manual: Clutch operation, gearbox internal components, shift linkage, lubrication. Transmission Automatic: Torque converter, planetary gear sets, valve body, transmission control, fluid circuits. Suspension And Steering: MacPherson struts (front), trailing arm or independent rear suspension (depending on variant), power steering pump and rack (if equipped), steering column. Braking System: Front disc brakes, rear drum brakes, master cylinder, brake booster, brake lines, parking brake. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors (EFI), carburetor (earlier models). Exhaust System: Exhaust manifold, catalytic converter, muffler, exhaust pipes. HVAC System: Heating, ventilation, and air conditioning (AC) system components and servicing. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt adjustments. Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Rebuild: Step-by-step instructions for rebuilding both manual and automatic transmissions. Brake System Repair: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, bleeding the brake system, rotor/drum resurfacing or replacement. Suspension Component Replacement: Strut replacement, ball joint service, tie rod end replacement, bushing replacement. Electrical Troubleshooting: Diagnostic procedures for electrical faults, wiring diagrams, component testing. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) for EFI systems, symptom-based diagnostics. Body And Interior Repair: Door panel removal, window regulator repair, seat adjustment, trim piece replacement. Technical Depth Depth: Comprehensive, covering from basic maintenance to major component overhaul and diagnostics. Suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format Format: PDF Searchable: Yes, text-searchable for quick access to information. Printable: Yes, allows for printing of individual sections or the entire manual. Print Quality Image Resolution: High-resolution scans for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: F8C (typically) Configuration: Inline 3-cylinder, 4-stroke Displacement: 796 cc Bore X Stroke: 68.5 mm x 72.0 mm (approx.) Compression Ratio: 9.3:1 (approx.) Performance Horsepower: 34-40 HP (approx., depending on fuel system and market) Torque: 58-63 Nm (approx., depending on fuel system and market) Fuel System Fuel Delivery: Carburetor (early models) or Electronic Fuel Injection (EFI) (later models) Fuel Type: Unleaded Gasoline (Octane rating as per manual recommendation, typically 91 RON or higher) Lubrication Oil Type And Capacity: Refer to manual for specific API classification (e.g., API SF/SG) and viscosity grade (e.g., 10W-30). Capacity typically around 3.0-3.5 liters. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common, available on certain trims/markets) Features Clutch: Single dry plate, hydraulically actuated Final Drive: Front-wheel drive (FWD) 📐 Dimensions Exterior Length: Approx. 3,350 mm (131.9 in) Width: Approx. 1,495 mm (58.9 in) Height: Approx. 1,400 mm (55.1 in) Wheelbase: Approx. 2,175 mm (85.6 in) Ground Clearance: Approx. 150 mm (5.9 in) Weights Curb Weight: Approx. 700-750 kg (1,543-1,653 lbs), varies by trim and equipment Gross Vehicle Weight Rating: Refer to vehicle's VIN plate for exact GVWR Cargo Cargo Volume: Limited, but rear seats are foldable for increased capacity. 🛡️ Safety Features Ratings Crash Test Results: Generally considered to have minimal safety features by modern standards. Specific crash test ratings from major agencies for this era may be limited or unavailable. Active Features Braking System: Standard front disc, rear drum brakes. ABS was not typically offered. Traction Control: Not typically equipped. Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional or unavailable...
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DAEWOO TICO 1991-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Years Covered:
1991-2001
Codes
Product Code:
DAEW-TICO-9101-SRM
👋 Introduction
Market Position
Segment:
City car, subcompact hatchback, affordable entry-level vehicle.
Target Audience:
Budget-conscious buyers, first-time car owners, urban commuters seeking an economical and compact vehicle.
Competitive Analysis
Key Competitors:
Suzuki Alto, Hyundai Atos, Kia Pride (later models), Fiat Cinquecento.
Key Features
Design Philosophy:
Designed for urban maneuverability, fuel efficiency, and low cost of ownership, with a distinctive, somewhat quirky styling.
Value Proposition:
Affordable purchase price, low running costs, and compact dimensions for easy city driving and parking.
📋 Manual Details
Coverage Areas
Engine Service And Repair:
All engine mechanical and electrical systems, including disassembly, inspection, assembly, and troubleshooting.
Transmission Service And Repair:
Manual and automatic transmission components, clutch, driveshafts, and differentials.
Chassis Service And Repair:
Suspension (front and rear), steering system, braking system (hydraulic, ABS if applicable), wheels, and tires.
Electrical System Service And Repair:
Battery, charging system, starting system, ignition system, lighting, instrumentation, power accessories, and body electrical components.
Body And Frame Service:
Body panel repair, interior trim, doors, windows, seals, and structural components.
Page Count
Estimated Page Count:
500-700 Pages (estimated based on typical coverage for the era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, block, pistons, rings, crankshaft, camshaft, valve train, cooling system, lubrication system.
Engine Electrical:
Ignition timing, spark plugs, ignition coil, distributor (if applicable), fuel injection system (EFI), sensors, ECU.
Transmission Manual:
Clutch operation, gearbox internal components, shift linkage, lubrication.
Transmission Automatic:
Torque converter, planetary gear sets, valve body, transmission control, fluid circuits.
Suspension And Steering:
MacPherson struts (front), trailing arm or independent rear suspension (depending on variant), power steering pump and rack (if equipped), steering column.
Braking System:
Front disc brakes, rear drum brakes, master cylinder, brake booster, brake lines, parking brake.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors (EFI), carburetor (earlier models).
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes.
HVAC System:
Heating, ventilation, and air conditioning (AC) system components and servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt adjustments.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Rebuild:
Step-by-step instructions for rebuilding both manual and automatic transmissions.
Brake System Repair:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, bleeding the brake system, rotor/drum resurfacing or replacement.
Suspension Component Replacement:
Strut replacement, ball joint service, tie rod end replacement, bushing replacement.
Electrical Troubleshooting:
Diagnostic procedures for electrical faults, wiring diagrams, component testing.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for EFI systems, symptom-based diagnostics.
Body And Interior Repair:
Door panel removal, window regulator repair, seat adjustment, trim piece replacement.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to major component overhaul and diagnostics. Suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes, text-searchable for quick access to information.
Printable:
Yes, allows for printing of individual sections or the entire manual.
Print Quality
Image Resolution:
High-resolution scans for clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8C (typically)
Configuration:
Inline 3-cylinder, 4-stroke
Displacement:
796 cc
Bore X Stroke:
68.5 mm x 72.0 mm (approx.)
Compression Ratio:
9.3:1 (approx.)
Performance
Horsepower:
34-40 HP (approx., depending on fuel system and market)
Torque:
58-63 Nm (approx., depending on fuel system and market)
Fuel System
Fuel Delivery:
Carburetor (early models) or Electronic Fuel Injection (EFI) (later models)
Fuel Type:
Unleaded Gasoline (Octane rating as per manual recommendation, typically 91 RON or higher)
Lubrication
Oil Type And Capacity:
Refer to manual for specific API classification (e.g., API SF/SG) and viscosity grade (e.g., 10W-30). Capacity typically around 3.0-3.5 liters.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common, available on certain trims/markets)
Features
Clutch:
Single dry plate, hydraulically actuated
Final Drive:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 3,350 mm (131.9 in)
Width:
Approx. 1,495 mm (58.9 in)
Height:
Approx. 1,400 mm (55.1 in)
Wheelbase:
Approx. 2,175 mm (85.6 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Weights
Curb Weight:
Approx. 700-750 kg (1,543-1,653 lbs), varies by trim and equipment
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate for exact GVWR
Cargo
Cargo Volume:
Limited, but rear seats are foldable for increased capacity.
🛡️ Safety Features
Ratings
Crash Test Results:
Generally considered to have minimal safety features by modern standards. Specific crash test ratings from major agencies for this era may be limited or unavailable.
Active Features
Braking System:
Standard front disc, rear drum brakes. ABS was not typically offered.
Traction Control:
Not typically equipped.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional or unavailable on many variants.
Seatbelts:
Standard 3-point front seatbelts, lap belts for rear passengers.
Chassis Construction:
Monocoque body construction.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (later models may have CD player options). Speaker count typically 2 or 4.
Display:
Analog instrument cluster with basic gauges (speedometer, tachometer, fuel, temperature).
Driver Assistance
Features:
Limited by modern standards. Primarily focused on basic vehicle operation. Parking sensors or backup cameras were not factory options.
Connectivity
Features:
No built-in Bluetooth or USB connectivity from the factory. Aftermarket options are common.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 7,500 km (4,600 miles) or 6 months, whichever comes first. Consult manual for specific oil change intervals based on driving conditions.
Air Filter Replacement:
Every 15,000 km (9,300 miles) or 12 months. Inspect more frequently under dusty conditions.
Spark Plug Replacement:
Every 30,000 km (18,600 miles) or 24 months. Use specified plug type and gap.
Coolant Replacement:
Typically every 2 years or 40,000 km (25,000 miles). Use a 50/50 mix of appropriate antifreeze and distilled water.
Transmission Fluid Change Manual:
Inspect fluid level regularly. Change typically every 60,000 km (37,000 miles) or as per manual. Use GL-4 75W-90 gear oil.
Transmission Fluid Change Automatic:
Inspect fluid level regularly. Change typically every 40,000 km (25,000 miles). Use Dexron-III or equivalent ATF.
Fluid Specifications
Engine Oil:
Refer to manual for API classification (e.g., SF/SG) and SAE viscosity grade (e.g., 10W-30, 10W-40).
Coolant:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Ensure it meets appropriate specifications (e.g., JIS K 2234).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 75W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron-III or equivalent Automatic Transmission Fluid (ATF).
Known Issues
Engine Performance:
Occasional rough idling or stalling, particularly with carbureted models, may indicate carburetor tuning issues or vacuum leaks.
Electrical System:
Corrosion on connectors, aging wiring harnesses, and alternator/starter issues can be present due to age.
Suspension:
Worn ball joints, tie rod ends, and strut mounts are common due to wear and tear on city vehicles.
Body Corrosion:
Rust can be an issue on older vehicles, especially in areas exposed to salt and moisture. Check wheel arches, sills, and door bottoms.
Cooling System:
Leaking radiators, hoses, or water pumps can occur with age. Overheating issues should be addressed promptly.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Company, South Korea (formerly part of the Daewoo Group).
Brand Context:
Daewoo aimed to produce affordable and accessible vehicles, often leveraging technology and designs from partnerships with other manufacturers (e.g., Suzuki).
Model Evolution
Original Design:
Based on the Suzuki Alto platform (Fifth generation Alto, sold as Daewoo Tico).
Facelifts And Updates:
Minor cosmetic updates and powertrain refinements over its production run, including the introduction of EFI.
Production
Production Years:
1991-2001
Manufacturing Location:
South Korea
Discontinuation:
Replaced by the Daewoo Matiz in many markets after 2001. Daewoo brand itself was eventually absorbed by GM.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While the Tico was not known for winning major automotive awards, it was recognized in its market segment for affordability and fuel efficiency in urban environments. Specific recognitions are rare in mainstream automotive press.
Ratings
Customer Satisfaction:
Generally mixed, with positive feedback on low running costs and practicality, but often tempered by build quality and performance expectations of the era.
Certifications
Emissions Standards:
Met emissions standards relevant to its production years and markets. Manual will cover diagnostics and repair related to emission control systems (e.g., catalytic converter, EGR if applicable).
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