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DAIHATSU BERTONE ROCKY F70 F75 F77 Diesel Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Bertone Rocky Generation Model Codes: F70, F75, F77 Codes Engine Designations: DL41 (Diesel), DL42 (Diesel) 👋 Introduction Market Position Vehicle Type: Compact SUV / Off-road Vehicle Target Audience: Owners and independent repair shops seeking detailed repair and maintenance information. Competitive Analysis Differentiation: Model-specific coverage (F70, F75, F77) with diesel engine focus, contrasting with generic manuals. Key Features Delivery Method: Instant Download Content Value: Comprehensive repair procedures, electrical diagrams, fluid capacities, troubleshooting, and technical specifications. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Lubrication, Cooling System, Drivetrain, Suspension, Steering, Brakes, Electrical System, Bodywork, HVAC, Troubleshooting Body And Trim: Body panel removal, interior trim components, glass replacement, welding procedures (if covered). Page Count Estimated Page Count: Refer to seller for exact count, but comprehensive coverage implies several hundred pages. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine disassembly, assembly, overhaul; Fuel injection system diagnosis and repair; Lubrication system maintenance; Cooling system components. Chassis: Front and rear suspension repair, steering system overhaul, hydraulic brake system service, sub-transmission maintenance. Electrical: Battery and charging system testing, ignition system diagnosis, starter motor service, switch operation and testing, wiring diagrams. Engine Mechanical: Cylinder head, valves, pistons, crankshaft, connecting rods, oil pump, timing gear/belt. Drivetrain: Clutch operation and service, gearshift linkage adjustment, sub-transmission overhaul, main transmission disassembly and assembly, driveshafts, differentials. Procedures Included Maintenance: Scheduled maintenance, fluid level checks and changes, filter replacements, lubrication points. Repair: Component-level repair, engine rebuilding, transmission overhaul, brake caliper replacement, suspension arm replacement. Diagnostics: Troubleshooting guides for common problems, symptom-based diagnostics, diagnostic trouble code interpretation (where applicable). Engine Rebuild: Step-by-step instructions for complete engine disassembly, inspection, component replacement, and reassembly. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and component rebuilds with detailed procedures and diagrams. Wiring Diagrams: Includes detailed electrical wiring diagrams for various vehicle systems. Troubleshooting Sections: Dedicated sections for diagnosing and resolving common faults and issues across all major vehicle systems. 📊 Manual Specifications File Format Type: PDF Compatibility: PC/MAC Compatible Features: Searchable text, zoom in/out capability Print Quality Printability: Printable (entire manual or specific pages) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Diesel Engine Codes Common: DL41, DL42 (likely variations of the same diesel engine family) Cylinders: 4-Cylinder (In-line) Aspiration: Naturally Aspirated (most common), Turbocharged variants may exist. Performance Displacement Typical: 2.4 Liters (2396cc) - Common for Daihatsu diesel engines of this era. Horsepower Estimate: Approximately 70-80 HP (dependent on specific engine variant and tuning). Torque Estimate: Approximately 140-150 Nm (dependent on specific engine variant). Fuel System Injection Type: Indirect Injection (IDI) or Direct Injection (DI) with mechanical injection pump, typical for this era's diesel engines. Fuel Type: Diesel Fuel 🔧 Transmission Standard Type: Manual Transmission (likely 5-speed) Optional Type: Automatic Transmission (less common for this model but possible for certain markets/trims). Features Drivetrain: Part-time 4-Wheel Drive (4WD) with a transfer case and potentially a low-range gear. 📐 Dimensions Exterior Body Styles: Short Wheelbase (SWB), Long Wheelbase (LWB) variations possible, typically 3-door and 5-door configurations. Wheelbase Typical: Approx. 2000-2380 mm (depending on SWB/LWB configuration). Weights Curb Weight Estimate: 1400 - 1600 kg (approximately, depending on configuration). Gross Vehicle Weight Rating Estimate: 2000 - 2300 kg (approximately). 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for models from this era, especially for the Rocky. Manual likely covers vehicle safety system maintenance. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (common configuration). Passive Features Seatbelts: Standard seatbelt systems, likely front inertial reel seatbelts. 💡 Technology Features Infotainment Entertainment System: Basic AM/FM Radio, Cassette Player (typical for the era); no advanced infotainment features. Driver Assistance Features: No advanced driver-assistance systems (ADAS) expected for this model. Focus is on mechanical and basic electrical systems. Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval Diesel: Every 5,000 - 7,500 km or 6 months (typical for diesel engines of this era, refer to manual for specifics). Air Filter Replacement: Every 15,000 - 20,000 km or annually. Fuel Filter Replacement: Every 20,000 - 30,000 km, or as needed based on fuel quality. Fluid Specifications Engine Oil Viscosity: API CE/CF or higher, SAE 10W-30 or 15W-40 (check manual for exact specification). Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water). Transmission Fluid: GL-4 Gear Oil for manual transmission, Dexron III or equivalent for automatic (if applicable). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Power Steering Fluid: ATF Dexron II or III (if equipped with power steering). Known Issues Diesel Engine: Glow plug issues, injector pump wear, potential for head gasket leaks with age, turbocharger wear (if equipped). Chassis Suspension: Worn bushings, ball joints, and tie rod ends due to off-road...
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DAIHATSU BERTONE ROCKY F70 F75 F77 Diesel Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Bertone Rocky
Generation
Model Codes:
F70, F75, F77
Codes
Engine Designations:
DL41 (Diesel), DL42 (Diesel)
👋 Introduction
Market Position
Vehicle Type:
Compact SUV / Off-road Vehicle
Target Audience:
Owners and independent repair shops seeking detailed repair and maintenance information.
Competitive Analysis
Differentiation:
Model-specific coverage (F70, F75, F77) with diesel engine focus, contrasting with generic manuals.
Key Features
Delivery Method:
Instant Download
Content Value:
Comprehensive repair procedures, electrical diagrams, fluid capacities, troubleshooting, and technical specifications.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Lubrication, Cooling System, Drivetrain, Suspension, Steering, Brakes, Electrical System, Bodywork, HVAC, Troubleshooting
Body And Trim:
Body panel removal, interior trim components, glass replacement, welding procedures (if covered).
Page Count
Estimated Page Count:
Refer to seller for exact count, but comprehensive coverage implies several hundred pages.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, overhaul; Fuel injection system diagnosis and repair; Lubrication system maintenance; Cooling system components.
Chassis:
Front and rear suspension repair, steering system overhaul, hydraulic brake system service, sub-transmission maintenance.
Electrical:
Battery and charging system testing, ignition system diagnosis, starter motor service, switch operation and testing, wiring diagrams.
Engine Mechanical:
Cylinder head, valves, pistons, crankshaft, connecting rods, oil pump, timing gear/belt.
Drivetrain:
Clutch operation and service, gearshift linkage adjustment, sub-transmission overhaul, main transmission disassembly and assembly, driveshafts, differentials.
Procedures Included
Maintenance:
Scheduled maintenance, fluid level checks and changes, filter replacements, lubrication points.
Repair:
Component-level repair, engine rebuilding, transmission overhaul, brake caliper replacement, suspension arm replacement.
Diagnostics:
Troubleshooting guides for common problems, symptom-based diagnostics, diagnostic trouble code interpretation (where applicable).
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, inspection, component replacement, and reassembly.
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and component rebuilds with detailed procedures and diagrams.
Wiring Diagrams:
Includes detailed electrical wiring diagrams for various vehicle systems.
Troubleshooting Sections:
Dedicated sections for diagnosing and resolving common faults and issues across all major vehicle systems.
📊 Manual Specifications
File Format
Type:
PDF
Compatibility:
PC/MAC Compatible
Features:
Searchable text, zoom in/out capability
Print Quality
Printability:
Printable (entire manual or specific pages)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Diesel
Engine Codes Common:
DL41, DL42 (likely variations of the same diesel engine family)
Cylinders:
4-Cylinder (In-line)
Aspiration:
Naturally Aspirated (most common), Turbocharged variants may exist.
Performance
Displacement Typical:
2.4 Liters (2396cc) - Common for Daihatsu diesel engines of this era.
Horsepower Estimate:
Approximately 70-80 HP (dependent on specific engine variant and tuning).
Torque Estimate:
Approximately 140-150 Nm (dependent on specific engine variant).
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) with mechanical injection pump, typical for this era's diesel engines.
Fuel Type:
Diesel Fuel
🔧 Transmission
Standard
Type:
Manual Transmission (likely 5-speed)
Optional
Type:
Automatic Transmission (less common for this model but possible for certain markets/trims).
Features
Drivetrain:
Part-time 4-Wheel Drive (4WD) with a transfer case and potentially a low-range gear.
📐 Dimensions
Exterior
Body Styles:
Short Wheelbase (SWB), Long Wheelbase (LWB) variations possible, typically 3-door and 5-door configurations.
Wheelbase Typical:
Approx. 2000-2380 mm (depending on SWB/LWB configuration).
Weights
Curb Weight Estimate:
1400 - 1600 kg (approximately, depending on configuration).
Gross Vehicle Weight Rating Estimate:
2000 - 2300 kg (approximately).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for models from this era, especially for the Rocky. Manual likely covers vehicle safety system maintenance.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (common configuration).
Passive Features
Seatbelts:
Standard seatbelt systems, likely front inertial reel seatbelts.
💡 Technology Features
Infotainment
Entertainment System:
Basic AM/FM Radio, Cassette Player (typical for the era); no advanced infotainment features.
Driver Assistance
Features:
No advanced driver-assistance systems (ADAS) expected for this model. Focus is on mechanical and basic electrical systems.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Every 5,000 - 7,500 km or 6 months (typical for diesel engines of this era, refer to manual for specifics).
Air Filter Replacement:
Every 15,000 - 20,000 km or annually.
Fuel Filter Replacement:
Every 20,000 - 30,000 km, or as needed based on fuel quality.
Fluid Specifications
Engine Oil Viscosity:
API CE/CF or higher, SAE 10W-30 or 15W-40 (check manual for exact specification).
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water).
Transmission Fluid:
GL-4 Gear Oil for manual transmission, Dexron III or equivalent for automatic (if applicable).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron II or III (if equipped with power steering).
Known Issues
Diesel Engine:
Glow plug issues, injector pump wear, potential for head gasket leaks with age, turbocharger wear (if equipped).
Chassis Suspension:
Worn bushings, ball joints, and tie rod ends due to off-road usage; rust on body and chassis components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a Japanese manufacturer known for smaller, efficient vehicles and SUVs.
Model Evolution
Original Name:
Daihatsu Rocky (also sold as Daihatsu Taft in some markets, and later as a rebadged Toyota Rasa in others).
Bertone Association:
The 'Bertone' designation likely refers to specific styling enhancements or trim packages, possibly a collaboration with the Italian design house Bertone for certain models.
Diesel Variants:
Focus on diesel models (F70, F75, F77) indicating specific engine and chassis configurations pertinent to diesel powerplants.
Production
Production Years Typical:
Mid-1980s to Mid-1990s (exact range varies by market and specific generation codes).
Manufacturing Location:
Japan (primary manufacturing)
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