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Daihatsu Charade Service Repair Manual Workshop

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Product Name: Daihatsu Charade Service Repair Manual Workshop 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback/sedan. Target Demographic: Economy-conscious buyers, city commuters, first-time car owners. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Suzuki Swift, Ford Fiesta, Nissan Sentra. Key Features Value Proposition: Affordability, fuel efficiency, compact size, reliability. Historical Perception: A practical and economical choice, often favored for its maneuverability in urban environments. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (Likely PDF) Page Count Page Count Estimate: 500-1500+ pages (typical for comprehensive service manuals). Format File Format: PDF (Searchable text, printable) Print Quality: High-resolution, clear diagrams and text. Binding Type: N/A (Digital Format) Paper Type: N/A (Digital Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive overhaul, cylinder head, cylinder block, pistons, crankshaft, connecting rods, timing system, lubrication system, cooling system. Engine Fuel System: Fuel injection systems (EFI), carburetion (if applicable to specific generations), fuel pump, fuel filter, fuel lines, fuel pressure regulator. Engine Ignition System: Ignition coil, distributor, spark plugs, ignition timing adjustment, electronic ignition components. Transmission Manual: Clutch system, gearbox overhaul, gear selection mechanism, drivelines, universal joints. Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, gear shift control, transmission fluid cooler. Braking System: Front and rear brake systems (disc/drum), hydraulic components, brake fluid, parking brake system, ABS (if applicable). Suspension System: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Steering System: Manual steering, power steering system (pump, rack, hoses), steering linkage, alignment. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, wiring diagrams, fuses, relays. Body And Chassis: Body panel removal and installation, door mechanisms, hinges, locks, interior trim, glass replacement, structural repair guidelines. Heating Ventilation Air Conditioning: HVAC system operation, components, refrigerant handling (if applicable), control modules. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement. Troubleshooting: Diagnostic procedures for common symptoms, fault codes, diagnostic charts, step-by-step diagnostic flowcharts. Engine Repair: Engine rebuilding procedures, gasket replacement, component timing, valve adjustments, seal replacement. Transmission Repair: Clutch replacement, transmission fluid flush and fill, internal component repair, seal replacement. Brake Repair: Brake pad and rotor replacement, brake caliper overhaul, brake line replacement, brake bleeding procedures. Suspension And Steering Repair: Shock absorber replacement, control arm bushing replacement, tie rod end replacement, power steering pump replacement, alignment adjustments. Electrical Diagnostics: Wiring harness testing, component testing, diagnostic tool usage, troubleshooting electrical faults. Body And Trim Repair: Door panel removal, interior trim replacement, bumper repair, minor bodywork procedures. Technical Depth Depth Level: Comprehensive (covering basic maintenance to major component overhaul). Diagnostic Capability: Advanced diagnostic charts and procedures for identifying system faults. Rebuild Procedures: Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances. ⚙️ Engine Specifications Primary Engine Engine Families: Daihatsu CB series (e.g., CB23, CB43, CB50), ED series (e.g., ED10, ED20), HD series, G16 series (e.g., G16A, G16B), K3 series (e.g., K3-VE). Displacement Range: Approximately 850cc to 1.6L (depending on generation and market). Cylinder Configurations: Inline-3, Inline-4. Performance Horsepower Range: 45 hp to 105 hp (typical for naturally aspirated and turbo variants). Torque Range: 60 Nm to 130 Nm (approximate, depending on engine variant). Fuel System Fuel Delivery: Carburetor (early models), Electronic Fuel Injection (EFI) (later models). Fuel Type: Unleaded Gasoline. Engine Management ECU Type: Engine Control Unit (ECU) for EFI models. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission. Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission. Features Drivetrain: Front-Wheel Drive (FWD) standard, some models offered All-Wheel Drive (AWD). Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (check specific manual for exact viscosity). Automatic Transmission Fluid: Dexron II or equivalent (check specific manual for exact specification). 📐 Dimensions Exterior Length: Varies by generation, typically 3.6 - 4.0 meters. Width: Varies by generation, typically 1.5 - 1.7 meters. Height: Varies by generation, typically 1.35 - 1.45 meters. Weights Curb Weight: Approximately 750 - 950 kg. Wheels And Tires Wheel Bolt Pattern: Commonly 4x100 or 4x110. Tire Sizes: Commonly 145/80R12, 155/70R13, 165/70R13 (depending on trim and generation). 🛡️ Safety Features Ratings Crash Test History: Varies by generation and testing authority; earlier models generally had lower safety standards compared to modern vehicles. Active Features ABS: Optional on some later models. Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional. Seatbelts: 3-point seatbelts with pretensioners on front seats (standard on later models). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, cassette player, optional CD player (depending on trim and year). Instrument Cluster: Analog gauges for speedometer, tachometer (optional), fuel level, and temperature. Warning lights for various systems. Driver Assistance Features: Limited driver assistance features in older models. Later models may have ABS. Connectivity Connectivity...
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Daihatsu Charade Service Repair Manual Workshop
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Product Name:
Daihatsu Charade Service Repair Manual Workshop
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback/sedan.
Target Demographic:
Economy-conscious buyers, city commuters, first-time car owners.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Suzuki Swift, Ford Fiesta, Nissan Sentra.
Key Features
Value Proposition:
Affordability, fuel efficiency, compact size, reliability.
Historical Perception:
A practical and economical choice, often favored for its maneuverability in urban environments.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (Likely PDF)
Page Count
Page Count Estimate:
500-1500+ pages (typical for comprehensive service manuals).
Format
File Format:
PDF (Searchable text, printable)
Print Quality:
High-resolution, clear diagrams and text.
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Comprehensive overhaul, cylinder head, cylinder block, pistons, crankshaft, connecting rods, timing system, lubrication system, cooling system.
Engine Fuel System:
Fuel injection systems (EFI), carburetion (if applicable to specific generations), fuel pump, fuel filter, fuel lines, fuel pressure regulator.
Engine Ignition System:
Ignition coil, distributor, spark plugs, ignition timing adjustment, electronic ignition components.
Transmission Manual:
Clutch system, gearbox overhaul, gear selection mechanism, drivelines, universal joints.
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, gear shift control, transmission fluid cooler.
Braking System:
Front and rear brake systems (disc/drum), hydraulic components, brake fluid, parking brake system, ABS (if applicable).
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Steering System:
Manual steering, power steering system (pump, rack, hoses), steering linkage, alignment.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, wiring diagrams, fuses, relays.
Body And Chassis:
Body panel removal and installation, door mechanisms, hinges, locks, interior trim, glass replacement, structural repair guidelines.
Heating Ventilation Air Conditioning:
HVAC system operation, components, refrigerant handling (if applicable), control modules.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement.
Troubleshooting:
Diagnostic procedures for common symptoms, fault codes, diagnostic charts, step-by-step diagnostic flowcharts.
Engine Repair:
Engine rebuilding procedures, gasket replacement, component timing, valve adjustments, seal replacement.
Transmission Repair:
Clutch replacement, transmission fluid flush and fill, internal component repair, seal replacement.
Brake Repair:
Brake pad and rotor replacement, brake caliper overhaul, brake line replacement, brake bleeding procedures.
Suspension And Steering Repair:
Shock absorber replacement, control arm bushing replacement, tie rod end replacement, power steering pump replacement, alignment adjustments.
Electrical Diagnostics:
Wiring harness testing, component testing, diagnostic tool usage, troubleshooting electrical faults.
Body And Trim Repair:
Door panel removal, interior trim replacement, bumper repair, minor bodywork procedures.
Technical Depth
Depth Level:
Comprehensive (covering basic maintenance to major component overhaul).
Diagnostic Capability:
Advanced diagnostic charts and procedures for identifying system faults.
Rebuild Procedures:
Detailed instructions for engine and transmission rebuilds, including torque specifications and clearances.
⚙️ Engine Specifications
Primary Engine
Engine Families:
Daihatsu CB series (e.g., CB23, CB43, CB50), ED series (e.g., ED10, ED20), HD series, G16 series (e.g., G16A, G16B), K3 series (e.g., K3-VE).
Displacement Range:
Approximately 850cc to 1.6L (depending on generation and market).
Cylinder Configurations:
Inline-3, Inline-4.
Performance
Horsepower Range:
45 hp to 105 hp (typical for naturally aspirated and turbo variants).
Torque Range:
60 Nm to 130 Nm (approximate, depending on engine variant).
Fuel System
Fuel Delivery:
Carburetor (early models), Electronic Fuel Injection (EFI) (later models).
Fuel Type:
Unleaded Gasoline.
Engine Management
ECU Type:
Engine Control Unit (ECU) for EFI models.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission.
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission.
Features
Drivetrain:
Front-Wheel Drive (FWD) standard, some models offered All-Wheel Drive (AWD).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (check specific manual for exact viscosity).
Automatic Transmission Fluid:
Dexron II or equivalent (check specific manual for exact specification).
📐 Dimensions
Exterior
Length:
Varies by generation, typically 3.6 - 4.0 meters.
Width:
Varies by generation, typically 1.5 - 1.7 meters.
Height:
Varies by generation, typically 1.35 - 1.45 meters.
Weights
Curb Weight:
Approximately 750 - 950 kg.
Wheels And Tires
Wheel Bolt Pattern:
Commonly 4x100 or 4x110.
Tire Sizes:
Commonly 145/80R12, 155/70R13, 165/70R13 (depending on trim and generation).
🛡️ Safety Features
Ratings
Crash Test History:
Varies by generation and testing authority; earlier models generally had lower safety standards compared to modern vehicles.
Active Features
ABS:
Optional on some later models.
Passive Features
Airbags:
Driver airbag standard on later models, passenger airbag optional.
Seatbelts:
3-point seatbelts with pretensioners on front seats (standard on later models).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, cassette player, optional CD player (depending on trim and year).
Instrument Cluster:
Analog gauges for speedometer, tachometer (optional), fuel level, and temperature. Warning lights for various systems.
Driver Assistance
Features:
Limited driver assistance features in older models. Later models may have ABS.
Connectivity
Connectivity Options:
N/A for most models, analog systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for specific interval based on driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 km or annually.
Spark Plug Replacement:
Every 20,000 - 40,000 km (depending on plug type).
Timing Belt Replacement:
Every 80,000 - 100,000 km or 5-7 years (critical replacement interval).
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (check manual for specific viscosity and API rating).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Engine:
Overheating due to coolant leaks or blocked radiator, timing belt failure (if not replaced on schedule), carburetor issues (older models).
Transmission:
Clutch wear, synchromesh issues in manual transmissions, automatic transmission slippage.
Suspension And Steering:
Worn ball joints and bushings, power steering pump leaks, steering rack wear.
Electrical:
Alternator failure, starter motor issues, wiring harness corrosion.
Common Repairs
Timing Belt Replacement:
A highly recommended preventative maintenance task due to the severe engine damage a broken timing belt can cause.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, economical, and reliable vehicles, often focusing on functionality and value.
Model Evolution
Generations:
The Charade has undergone several distinct generations, with significant design and engineering updates throughout its production.
Production
Production Years:
1977 to 2000 (nameplate discontinued in many markets).
Key Markets:
Japan, Europe, Australia, Southeast Asia, parts of North America.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While specific awards are scarce for the Charade, its reputation for affordability and fuel efficiency contributed to its sales success in economy car segments.
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