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Daihatsu Charade CB-23 CB-61 CB-80 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Generations Covered: Specifically targets the CB-23, CB-61, and CB-80 chassis codes, which correspond to various iterations of the Daihatsu Charade, primarily spanning the late 1980s and early 1990s models. Codes Chassis Codes: CB-23, CB-61, CB-80 👋 Introduction Market Position Target Audience: Professional mechanics, DIY enthusiasts, and Daihatsu Charade owners seeking to perform maintenance, repairs, and diagnostics. Competitive Analysis Manual Advantage: Provides factory-level detail and accuracy, often surpassing aftermarket manuals in scope and specificity for the covered chassis generations. Key Features Organizational Structure: Information is logically organized with a table of contents for easy navigation and efficient information retrieval. Innovation Support: Aids in understanding and servicing the innovative features present in these Charade models, simplifying complex tasks. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair information for Daihatsu Charade models designated by chassis codes CB-23, CB-61, and CB-80. Page Count Estimated Page Count: Detailed page count not specified in product information, but described as comprehensive, suggesting several hundred pages. Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual / Shop Manual / Troubleshooting Guide Language Language: English Format Digital Format: PDF File Format Details: PDF format, compatible with Adobe PDF Reader. Searchable text for efficient information retrieval. Software Requirements: Requires Adobe PDF Reader and WinZip (for potential archives). Usable on all versions of Windows and Mac operating systems. 📖 Manual Coverage Systems Covered Mechanical Systems: Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual, automatic), Drivetrain (axles, drive shafts), Suspension (front, rear), Steering, Brakes (hydraulic, parking), Exhaust System. Electrical Systems: Battery, Charging System (alternator, starter), Ignition System, Lighting System, Instrumentation, Gauges, Wiper/Washer System, Horn, Audio System, Power Accessories (windows, locks, mirrors where applicable), Engine Control Unit (ECU) and Sensors, Body Electrical. Bodywork: Body Panel Repair, Doors, Hood, Trunk Lid, Bumpers, Glass, Seals, Interior Trim, Upholstery. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel), spark plug replacement, belt inspection/replacement, lubrication points. Repair Procedures: Engine overhaul, cylinder head repair, piston/ring replacement, bearing replacement, transmission overhaul, clutch replacement, brake caliper/rotor/pad replacement, shock absorber/strut replacement, steering rack repair, power steering system service, starter/alternator testing and replacement, cooling fan replacement. Troubleshooting: Diagnostic procedures, common symptom analysis, fault finding charts, electrical circuit testing, engine performance diagnosis. Technical Specifications: Torque specifications for all fasteners, engine timing settings, valve clearances, fluid capacities, electrical component specifications, component dimensions. Technical Depth Diagnostic Capabilities: Detailed diagnostic procedures, wiring diagrams for electrical systems, sensor testing, ECU diagnostics. Rebuild Procedures: Comprehensive rebuild instructions for major components like engines and transmissions, including disassembly, inspection, part replacement, and reassembly with specifications. 📊 Manual Specifications File Format Print Quality: Digital format allows for high-quality printing on demand, replicating original factory manual clarity. Print Quality Binding Type: N/A (Digital Product) Binding Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu CB Series engines. Likely candidates include 1.0L (CB50, CB60), 1.3L (CB70, CB80, CB90) and potentially 1.6L (HC-C, HD-E) for later CB-80 variants. Engine Configurations: Inline 3-cylinder and Inline 4-cylinder configurations are common for this generation of Charade. Performance Typical Horsepower: Ranges from approximately 50-60 HP for 1.0L engines to 70-85 HP for 1.3L and 1.6L engines, depending on specific variant and market. Typical Torque: Correlates with horsepower, generally ranging from 70-80 Nm for smaller engines to 100-120 Nm for larger variants. Fuel System Fuel Delivery: Carbureted systems (e.g., Hitachi, Keihin) for earlier models and Electronic Fuel Injection (EFI) for later or higher-spec models. Fuel Type: Unleaded gasoline Engine Codes Examples Common Engine Codes: CB23 (1.0L), CB61 (1.0L), CB80 (1.3L), CB90 (1.3L), HD-E (1.6L DOHC). Exact engines depend on chassis and market. 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transmission (e.g., Daihatsu 'DG' series). Optional Optional Transmission: 3-speed or 4-speed automatic transmission was commonly available as an option. Features Drivetrain: Front-wheel drive (FWD) is standard across these generations. Clutch Type: Dry, single-plate clutch for manual transmissions. 📐 Dimensions Exterior Body Styles: Typically available as 3-door hatchback and 5-door hatchback. Some markets might have offered 2-door van variants. Wheelbase: Approximately 2300-2350 mm, varying slightly by specific model and generation. Weights Curb Weight: Ranges from approximately 750 kg to 950 kg, depending on body style, engine, and equipment. 🛡️ Safety Features Ratings Historical Safety Standards: Vehicles from this era generally adhered to the safety standards of their respective production years. Specific crash test ratings (e.g., NHTSA, Euro NCAP) for these older models are often unavailable or vary significantly by market and test methodology. Active Features Braking System: Front disc brakes, rear drum brakes are standard. Some higher-trim models might have featured rear disc brakes. Steering Type: Rack and pinion steering. Power steering was often an optional feature, especially on larger engine variants. Passive Features Restraint Systems: Seat belts are...
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Daihatsu Charade CB-23 CB-61 CB-80 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation
Generations Covered:
Specifically targets the CB-23, CB-61, and CB-80 chassis codes, which correspond to various iterations of the Daihatsu Charade, primarily spanning the late 1980s and early 1990s models.
Codes
Chassis Codes:
CB-23, CB-61, CB-80
👋 Introduction
Market Position
Target Audience:
Professional mechanics, DIY enthusiasts, and Daihatsu Charade owners seeking to perform maintenance, repairs, and diagnostics.
Competitive Analysis
Manual Advantage:
Provides factory-level detail and accuracy, often surpassing aftermarket manuals in scope and specificity for the covered chassis generations.
Key Features
Organizational Structure:
Information is logically organized with a table of contents for easy navigation and efficient information retrieval.
Innovation Support:
Aids in understanding and servicing the innovative features present in these Charade models, simplifying complex tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair information for Daihatsu Charade models designated by chassis codes CB-23, CB-61, and CB-80.
Page Count
Estimated Page Count:
Detailed page count not specified in product information, but described as comprehensive, suggesting several hundred pages.
Manual Type
Manual Type:
Factory Service Repair Manual / Workshop Manual / Shop Manual / Troubleshooting Guide
Language
Language:
English
Format
Digital Format:
PDF
File Format Details:
PDF format, compatible with Adobe PDF Reader. Searchable text for efficient information retrieval.
Software Requirements:
Requires Adobe PDF Reader and WinZip (for potential archives). Usable on all versions of Windows and Mac operating systems.
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual, automatic), Drivetrain (axles, drive shafts), Suspension (front, rear), Steering, Brakes (hydraulic, parking), Exhaust System.
Electrical Systems:
Battery, Charging System (alternator, starter), Ignition System, Lighting System, Instrumentation, Gauges, Wiper/Washer System, Horn, Audio System, Power Accessories (windows, locks, mirrors where applicable), Engine Control Unit (ECU) and Sensors, Body Electrical.
Bodywork:
Body Panel Repair, Doors, Hood, Trunk Lid, Bumpers, Glass, Seals, Interior Trim, Upholstery.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements (oil, air, fuel), spark plug replacement, belt inspection/replacement, lubrication points.
Repair Procedures:
Engine overhaul, cylinder head repair, piston/ring replacement, bearing replacement, transmission overhaul, clutch replacement, brake caliper/rotor/pad replacement, shock absorber/strut replacement, steering rack repair, power steering system service, starter/alternator testing and replacement, cooling fan replacement.
Troubleshooting:
Diagnostic procedures, common symptom analysis, fault finding charts, electrical circuit testing, engine performance diagnosis.
Technical Specifications:
Torque specifications for all fasteners, engine timing settings, valve clearances, fluid capacities, electrical component specifications, component dimensions.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures, wiring diagrams for electrical systems, sensor testing, ECU diagnostics.
Rebuild Procedures:
Comprehensive rebuild instructions for major components like engines and transmissions, including disassembly, inspection, part replacement, and reassembly with specifications.
📊 Manual Specifications
File Format
Print Quality:
Digital format allows for high-quality printing on demand, replicating original factory manual clarity.
Print Quality
Binding Type:
N/A (Digital Product)
Binding Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu CB Series engines. Likely candidates include 1.0L (CB50, CB60), 1.3L (CB70, CB80, CB90) and potentially 1.6L (HC-C, HD-E) for later CB-80 variants.
Engine Configurations:
Inline 3-cylinder and Inline 4-cylinder configurations are common for this generation of Charade.
Performance
Typical Horsepower:
Ranges from approximately 50-60 HP for 1.0L engines to 70-85 HP for 1.3L and 1.6L engines, depending on specific variant and market.
Typical Torque:
Correlates with horsepower, generally ranging from 70-80 Nm for smaller engines to 100-120 Nm for larger variants.
Fuel System
Fuel Delivery:
Carbureted systems (e.g., Hitachi, Keihin) for earlier models and Electronic Fuel Injection (EFI) for later or higher-spec models.
Fuel Type:
Unleaded gasoline
Engine Codes Examples
Common Engine Codes:
CB23 (1.0L), CB61 (1.0L), CB80 (1.3L), CB90 (1.3L), HD-E (1.6L DOHC). Exact engines depend on chassis and market.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission (e.g., Daihatsu 'DG' series).
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission was commonly available as an option.
Features
Drivetrain:
Front-wheel drive (FWD) is standard across these generations.
Clutch Type:
Dry, single-plate clutch for manual transmissions.
📐 Dimensions
Exterior
Body Styles:
Typically available as 3-door hatchback and 5-door hatchback. Some markets might have offered 2-door van variants.
Wheelbase:
Approximately 2300-2350 mm, varying slightly by specific model and generation.
Weights
Curb Weight:
Ranges from approximately 750 kg to 950 kg, depending on body style, engine, and equipment.
🛡️ Safety Features
Ratings
Historical Safety Standards:
Vehicles from this era generally adhered to the safety standards of their respective production years. Specific crash test ratings (e.g., NHTSA, Euro NCAP) for these older models are often unavailable or vary significantly by market and test methodology.
Active Features
Braking System:
Front disc brakes, rear drum brakes are standard. Some higher-trim models might have featured rear disc brakes.
Steering Type:
Rack and pinion steering. Power steering was often an optional feature, especially on larger engine variants.
Passive Features
Restraint Systems:
Seat belts are standard. Airbags were not common or standard equipment on most models of this generation, becoming more prevalent in later years or specific markets.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player was typical. CD players were rare or aftermarket additions.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on higher-trim models or later production years.
Connectivity
Connectivity Features:
Very limited by modern standards. Connectivity would primarily refer to basic diagnostic port access (OBD-I on some models) for troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Recommended at 15,000 - 20,000 km (10,000 - 12,500 miles) or annually, and inspected more frequently.
Spark Plug Replacement:
Intervals vary by spark plug type, typically ranging from 20,000 - 40,000 km (12,500 - 25,000 miles) for standard plugs.
Fluid Specifications
Engine Oil Grade:
Typically API SG or higher. Viscosity grades like 10W-30 or 5W-30 are common, with specific recommendations in the manual based on ambient temperature.
Coolant Type:
Ethylene glycol-based antifreeze. Specific color and type (e.g., conventional green) will be detailed in the manual.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4 gear oil, typically SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron-II or equivalent automatic transmission fluid (ATF).
Known Issues
Common Wear Items:
Timing belts (critical replacement item), clutch components, suspension bushings, exhaust system components, alternator/starter brushes, fuel injectors (in EFI models), ignition coils.
Electrical Gremlins:
Aging wiring harnesses and connectors can lead to intermittent electrical issues, particularly with lighting and sensors.
Engine Sluggishness:
Can be related to clogged fuel injectors, weak spark, or incorrect valve timing due to worn timing belts.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing small, fuel-efficient, and economical vehicles.
Model Evolution
Charade Lineage:
The Charade was Daihatsu's flagship small car, known for its affordability, reliability, and compact size, competing in the supermini segment. The CB chassis represented a significant update in styling and technology for the Charade line.
Production
Production Years Approximate:
The CB series Charade was primarily produced from approximately 1987 to 1993.
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly potentially occurring in other countries through KD (Knocked Down) kits or joint ventures.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Daihatsu Charade of this era was often recognized for its exceptional fuel economy, compact maneuverability, and affordability, making it a popular choice for city driving and budget-conscious buyers.
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