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Daihatsu Charade CB-80 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Chassis Code: CB-80 Generation: Third Generation (G200 Series) 👋 Introduction Market Position Target Segment: Subcompact hatchback, popular for its economy and practicality. Competitive Analysis Key Competitors: Often competed with models like the Suzuki Swift, Ford Festiva, and Nissan March/Micra of its era. Key Features Value Proposition: Affordable ownership, fuel efficiency, and compact maneuverability. Manual Advantage Accessibility: Instant PDF download provides immediate access for repairs and maintenance. Cost Effectiveness: Enables DIY owners to save on labor costs by performing their own servicing. 📋 Manual Details Coverage Manual Type: Workshop Service Manual / Repair Manual Language: English Intended Audience: Professional Technicians and DIY Mechanics Format Delivery: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, repair, and maintenance procedures for all applicable CB-80 variants. Transmission: Service, repair, and adjustment procedures for manual and automatic transmissions. Fuel System: Diagnosis, repair, and maintenance of fuel injection systems, carburetors (if applicable), fuel pumps, and lines. Cooling System: Radiator, fan, water pump, thermostat, and coolant system troubleshooting and repair. Ignition System: Spark plugs, ignition coils, distributors (if applicable), and timing adjustments. Electrical System: Comprehensive wiring diagrams, starter, alternator, battery, lighting, and accessory electrical component diagnosis and repair. Brakes: Disc and drum brake system overhaul, hydraulic component repair, parking brake adjustments. Suspension Steering: Front and rear suspension component replacement, alignment specifications, steering system repair. Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipe replacement and repair. Bodywork Chassis: Body panel repair, door mechanisms, glass replacement, structural component information. Procedures Included Routine Maintenance: Periodic maintenance charts, oil change procedures, filter replacements, fluid level checks. Troubleshooting: Diagnostic charts and guides for identifying and resolving common issues across all vehicle systems. Repair Instructions: Step-by-step repair procedures for a wide range of components and systems. Overhaul Procedures: Detailed guides for complete disassembly, inspection, and reassembly of major components like the engine and transmission. Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits. Technical Depth Diagnostic Capabilities: Advanced diagnostic information to pinpoint malfunctions accurately. Rebuild Guidance: In-depth instructions for engine, transmission, and other major component rebuilds. 📊 Manual Specifications File Details File Format: PDF Print Quality Printability: Full Printable Zoom Capabilities: YES (Zoom IN/OUT for clarity) Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not Applicable (Digital Format) Requirements Software Requirements: Adobe PDF Reader & WinRAR Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Examples: Common engines include the 3-cylinder CB series (e.g., CB40, CB50) and potentially 4-cylinder variants depending on market and year. (Specific codes TBD based on exact model year covered by manual). Engine Displacement Displacement Range: Typically in the 800cc to 1.3L range for this generation. Engine Type Cylinder Configuration: Inline 3-cylinder or Inline 4-cylinder. Performance Horsepower Range: Approximate range of 50-80 HP, depending on engine and configuration. Torque Range: Moderate torque figures suitable for city driving. Fuel System Fuel Delivery: Could be carburetor-based or early fuel injection systems depending on model year and market. 🔧 Transmission Standard Transmission Type: Manual Transmission Optional Transmission Type: Automatic Transmission Features Gear Count: Typically 4-speed or 5-speed manual, and 3-speed automatic. 📐 Dimensions Exterior Body Style: 3-door and 5-door hatchback. Length Approx: 3600-3800 mm (Varies by specific body style). Width Approx: 1600-1650 mm. Height Approx: 1350-1400 mm. Weights Curb Weight Approx: 700-850 kg. 🛡️ Safety Features Ratings Crash Test Data: While specific official ratings for all markets and years might be scarce, general safety for the era was typical for subcompacts, with basic crumple zones and safety structures. Active Features Brake Assist: Not commonly found in base models of this era. Passive Features Seatbelts: Standard front seatbelts, possibly with pretensioners on higher trims or later models. Airbags: Driver airbag available on some higher trim levels or later model years. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single CD player, depending on trim level. Speakers: Typically 2 or 4 speaker systems. Driver Assistance ABS: Available as an option on some models, not standard on all. Connectivity Auxiliary Input: Rarely present; often requires aftermarket modification. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for specific recommendations). Air Filter Replacement: Recommended every 15,000-30,000 km or as needed based on driving conditions. Spark Plug Replacement: Varies by plug type, typically 30,000-60,000 km for standard plugs. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact viscosity and API rating). Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Transmission Fluid Manual: API GL-4 SAE 75W-90 or 80W-90 gear oil (check manual for specific type and capacity). Transmission Fluid Automatic: Dexron II/III or equivalent ATF (check manual for specific type and capacity). Brake Fluid Type: DOT...
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Sku: 486919
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Daihatsu Charade CB-80 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Chassis Code:
CB-80
Generation:
Third Generation (G200 Series)
👋 Introduction
Market Position
Target Segment:
Subcompact hatchback, popular for its economy and practicality.
Competitive Analysis
Key Competitors:
Often competed with models like the Suzuki Swift, Ford Festiva, and Nissan March/Micra of its era.
Key Features
Value Proposition:
Affordable ownership, fuel efficiency, and compact maneuverability.
Manual Advantage
Accessibility:
Instant PDF download provides immediate access for repairs and maintenance.
Cost Effectiveness:
Enables DIY owners to save on labor costs by performing their own servicing.
📋 Manual Details
Coverage
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Intended Audience:
Professional Technicians and DIY Mechanics
Format
Delivery:
Instant Download
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, repair, and maintenance procedures for all applicable CB-80 variants.
Transmission:
Service, repair, and adjustment procedures for manual and automatic transmissions.
Fuel System:
Diagnosis, repair, and maintenance of fuel injection systems, carburetors (if applicable), fuel pumps, and lines.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant system troubleshooting and repair.
Ignition System:
Spark plugs, ignition coils, distributors (if applicable), and timing adjustments.
Electrical System:
Comprehensive wiring diagrams, starter, alternator, battery, lighting, and accessory electrical component diagnosis and repair.
Brakes:
Disc and drum brake system overhaul, hydraulic component repair, parking brake adjustments.
Suspension Steering:
Front and rear suspension component replacement, alignment specifications, steering system repair.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, and pipe replacement and repair.
Bodywork Chassis:
Body panel repair, door mechanisms, glass replacement, structural component information.
Procedures Included
Routine Maintenance:
Periodic maintenance charts, oil change procedures, filter replacements, fluid level checks.
Troubleshooting:
Diagnostic charts and guides for identifying and resolving common issues across all vehicle systems.
Repair Instructions:
Step-by-step repair procedures for a wide range of components and systems.
Overhaul Procedures:
Detailed guides for complete disassembly, inspection, and reassembly of major components like the engine and transmission.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information to pinpoint malfunctions accurately.
Rebuild Guidance:
In-depth instructions for engine, transmission, and other major component rebuilds.
📊 Manual Specifications
File Details
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capabilities:
YES (Zoom IN/OUT for clarity)
Binding Type
Binding Type:
Digital (PDF Download)
Paper Type
Paper Type:
Not Applicable (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
Common engines include the 3-cylinder CB series (e.g., CB40, CB50) and potentially 4-cylinder variants depending on market and year. (Specific codes TBD based on exact model year covered by manual).
Engine Displacement
Displacement Range:
Typically in the 800cc to 1.3L range for this generation.
Engine Type
Cylinder Configuration:
Inline 3-cylinder or Inline 4-cylinder.
Performance
Horsepower Range:
Approximate range of 50-80 HP, depending on engine and configuration.
Torque Range:
Moderate torque figures suitable for city driving.
Fuel System
Fuel Delivery:
Could be carburetor-based or early fuel injection systems depending on model year and market.
🔧 Transmission
Standard
Transmission Type:
Manual Transmission
Optional
Transmission Type:
Automatic Transmission
Features
Gear Count:
Typically 4-speed or 5-speed manual, and 3-speed automatic.
📐 Dimensions
Exterior
Body Style:
3-door and 5-door hatchback.
Length Approx:
3600-3800 mm (Varies by specific body style).
Width Approx:
1600-1650 mm.
Height Approx:
1350-1400 mm.
Weights
Curb Weight Approx:
700-850 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
While specific official ratings for all markets and years might be scarce, general safety for the era was typical for subcompacts, with basic crumple zones and safety structures.
Active Features
Brake Assist:
Not commonly found in base models of this era.
Passive Features
Seatbelts:
Standard front seatbelts, possibly with pretensioners on higher trims or later models.
Airbags:
Driver airbag available on some higher trim levels or later model years.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single CD player, depending on trim level.
Speakers:
Typically 2 or 4 speaker systems.
Driver Assistance
ABS:
Available as an option on some models, not standard on all.
Connectivity
Auxiliary Input:
Rarely present; often requires aftermarket modification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for specific recommendations).
Air Filter Replacement:
Recommended every 15,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Varies by plug type, typically 30,000-60,000 km for standard plugs.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for exact viscosity and API rating).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil (check manual for specific type and capacity).
Transmission Fluid Automatic:
Dexron II/III or equivalent ATF (check manual for specific type and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Wear:
Potential for increased oil consumption in higher mileage engines, especially 3-cylinder variants.
Cooling System:
Radiator leaks or thermostat failures can occur with age.
Electrical Gremlins:
Aging wiring harnesses and connections can lead to intermittent electrical faults.
Rust:
As with many vehicles of this era, rust can be a concern, particularly in areas prone to road salt or high humidity.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient vehicles.
Model Evolution
Charade Lineage:
The Charade nameplate has been used across multiple generations, evolving from a city car to a more refined subcompact.
Production
Production Period:
The G200 series (third generation) of the Daihatsu Charade was primarily produced from 1993 to 2000.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not typically winning major 'car of the year' awards, the Charade was recognized for its value and economy by various automotive publications in its target markets.
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