DAIHATSU CHARADE G10 1977-82 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G10 Year Range: 1977-1982 👋 Introduction Market Position Vehicle Class: Subcompact hatchback/sedan Target Audience: Affordable, economical transportation, popular in urban environments and developing markets. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sunny/Datsun Cherry, Mazda Familia. Key Features Design Philosophy: Compact, fuel-efficient, and practical design with a focus on affordability and reliability. Powertrain Options: Small displacement, efficient engines, primarily front-wheel drive configuration. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanics: Complete disassembly, inspection, repair, and reassembly of all engine components. Includes specifications for clearances, torque values, and timing. Fuel System: Carburetor adjustment and overhaul, fuel pump testing and replacement, fuel line routing and inspection. Ignition System: Distributor maintenance, spark plug specifications, coil testing, ignition timing procedures. Cooling System: Radiator, fan, thermostat, water pump service, coolant specifications and flush procedures. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, and pipe inspection and replacement. Transmission Manual: Clutch inspection and adjustment, gearbox disassembly and reassembly, gear linkage service, transmission fluid specifications. Transmission Automatic: Torque converter, valve body, and transmission overhaul procedures. Automatic transmission fluid type and capacity. Drivetrain: Front-wheel drive axle and CV joint service, differential maintenance. Suspension System: Struts, shock absorbers, control arms, bushings, and ball joint service. Alignment specifications. Steering System: Steering rack and linkage inspection, power steering pump and fluid (if applicable) service. Brake System: Disc and drum brake inspection, caliper, master cylinder, wheel cylinder service, brake fluid specifications, bleeding procedures. Electrical System: Battery, alternator, starter motor service, wiring diagrams, fuse box layout, lighting system troubleshooting. Body And Chassis: Panel removal and installation, door and window mechanisms, trim components, anti-corrosion measures. HVAC System: Heater core, blower motor, and air conditioning system (if equipped) service. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, spark plug replacement, belt adjustments. Troubleshooting: Diagnostic charts and flowcharts for common problems across all major systems. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Disassembly Reassembly: Detailed guidance on how to take apart and put back together complex assemblies. Diagnostic Testing: Procedures for testing electrical components, sensors, and mechanical systems. Technical Depth Depth Level: Comprehensive, covering from basic owner maintenance to full engine and transmission overhauls. Diagnostic Capability: Advanced diagnostic information, including resistance values, voltage readings, and pressure specifications. Rebuild Instructions: Detailed instructions for rebuilding major components such as engines, transmissions, and carburetors. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully text-searchable for quick information retrieval. Printability: Printable pages for hands-on use in the workshop. Image Quality: High-resolution images, diagrams, and schematics. Print Quality Resolution: High-resolution scans for clear diagrams and text. Binding Type Binding: Digital (N/A for print) Paper Type Paper: Digital (N/A for print) ⚙️ Engine Specifications Primary Engine Engine Code Examples: AB10, AB20 Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated Displacement: 993 cc (1.0 Liter) Bore X Stroke: 70.0 mm x 86.0 mm Compression Ratio: 8.5:1 or 9.2:1 (depending on variant) Performance Horsepower: Approx. 40-55 PS (29-40 kW) at 5500-6000 RPM Torque: Approx. 70-85 Nm (52-63 lb-ft) at 3000-3500 RPM Fuel System Fuel Delivery: Downdraft Carburetor (e.g., Hitachi, Mikuni) Fuel Type: Unleaded gasoline (RON 91 or higher recommended) 🔧 Transmission Standard Type: 4-speed Manual Optional Type: 3-speed Automatic (less common) Features Drive Layout: Front-Wheel Drive (FWD) Clutch Type: Dry single-plate diaphragm spring clutch 📐 Dimensions Exterior Length: Approx. 3675 mm (144.7 in) Width: Approx. 1570 mm (61.8 in) Height: Approx. 1370 mm (53.9 in) Wheelbase: Approx. 2300 mm (90.6 in) Weights Curb Weight: Approx. 700-780 kg (1543-1719 lbs) Gross Vehicle Weight: Varies by model and market, typically around 1200-1300 kg 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this era and model; general safety standards of the time applied. Active Features Braking System: Front disc brakes, rear drum brakes. Passive Features Seatbelts: Standard lap belts in the front, lap belts in the rear. Some later models may have offered optional three-point belts. Body Structure: Reinforced chassis and body construction for the period. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with a single speaker. Optional cassette player might be found in later models. Driver Assistance Features: No advanced driver-assistance systems typical of modern vehicles. Focus on basic functionality. Connectivity Features: No modern connectivity features like Bluetooth or USB ports. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km (3,100 miles) or 6 months, whichever comes first. Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 10,000-15,000 km (6,200-9,300 miles) or annually. Spark Plug Replacement: Every 20,000-30,000 km (12,400-18,600 miles). Transmission Fluid Change: Manual: Every 40,000 km (25,000 miles); Automatic: Every 30,000 km (18,600 miles). Fluid Specifications Engine Oil Type: API SF/SG or equivalent, SAE 10W-30 or 10W-40 (check manual for specific...
Diagnostic charts and flowcharts for common problems across all major systems.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Disassembly Reassembly:
Detailed guidance on how to take apart and put back together complex assemblies.
Diagnostic Testing:
Procedures for testing electrical components, sensors, and mechanical systems.
Technical Depth
Depth Level:
Comprehensive, covering from basic owner maintenance to full engine and transmission overhauls.
Diagnostic Capability:
Advanced diagnostic information, including resistance values, voltage readings, and pressure specifications.
Rebuild Instructions:
Detailed instructions for rebuilding major components such as engines, transmissions, and carburetors.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully text-searchable for quick information retrieval.
Printability:
Printable pages for hands-on use in the workshop.
Image Quality:
High-resolution images, diagrams, and schematics.
Print Quality
Resolution:
High-resolution scans for clear diagrams and text.
Binding Type
Binding:
Digital (N/A for print)
Paper Type
Paper:
Digital (N/A for print)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
AB10, AB20
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated
Displacement:
993 cc (1.0 Liter)
Bore X Stroke:
70.0 mm x 86.0 mm
Compression Ratio:
8.5:1 or 9.2:1 (depending on variant)
Performance
Horsepower:
Approx. 40-55 PS (29-40 kW) at 5500-6000 RPM
Torque:
Approx. 70-85 Nm (52-63 lb-ft) at 3000-3500 RPM
Fuel System
Fuel Delivery:
Downdraft Carburetor (e.g., Hitachi, Mikuni)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
🔧 Transmission
Standard
Type:
4-speed Manual
Optional
Type:
3-speed Automatic (less common)
Features
Drive Layout:
Front-Wheel Drive (FWD)
Clutch Type:
Dry single-plate diaphragm spring clutch
📐 Dimensions
Exterior
Length:
Approx. 3675 mm (144.7 in)
Width:
Approx. 1570 mm (61.8 in)
Height:
Approx. 1370 mm (53.9 in)
Wheelbase:
Approx. 2300 mm (90.6 in)
Weights
Curb Weight:
Approx. 700-780 kg (1543-1719 lbs)
Gross Vehicle Weight:
Varies by model and market, typically around 1200-1300 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era and model; general safety standards of the time applied.
Active Features
Braking System:
Front disc brakes, rear drum brakes.
Passive Features
Seatbelts:
Standard lap belts in the front, lap belts in the rear. Some later models may have offered optional three-point belts.
Body Structure:
Reinforced chassis and body construction for the period.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a single speaker. Optional cassette player might be found in later models.
Driver Assistance
Features:
No advanced driver-assistance systems typical of modern vehicles. Focus on basic functionality.
Connectivity
Features:
No modern connectivity features like Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km (3,100 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 10,000-15,000 km (6,200-9,300 miles) or annually.
Spark Plug Replacement:
Every 20,000-30,000 km (12,400-18,600 miles).
Transmission Fluid Change:
Manual: Every 40,000 km (25,000 miles); Automatic: Every 30,000 km (18,600 miles).
Fluid Specifications
Engine Oil Type:
API SF/SG or equivalent, SAE 10W-30 or 10W-40 (check manual for specific viscosity by temperature).
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4.
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
Dexron II or equivalent.
Known Issues
Carburetor Issues:
Clogged jets, worn throttle shafts, difficult starting/idling due to age and wear.
Rust And Corrosion:
Common on older vehicles, particularly in areas exposed to road salt. Wheel wells, rocker panels, and chassis points are vulnerable.
Electrical Gremlins:
Degraded wiring insulation, corroded connectors, and failing grounds can lead to intermittent issues.
Suspension Wear:
Worn bushings, ball joints, and tie rod ends are common due to age and mileage, affecting ride and handling.
Cooling System Leaks:
Aging hoses, radiator seals, and water pump gaskets can develop leaks.
📚 Vehicle History
Brand Heritage
Daihatsu Origins:
Founded in 1907 as Hatsudoki Seizo Co., Ltd., Daihatsu is Japan's oldest passenger car manufacturer, known for small, efficient vehicles.
Model Evolution
Charade Introduction:
The first-generation Charade (G10) was introduced in 1977 as Daihatsu's entry into the global subcompact segment, featuring innovative front-wheel drive for its class.
G10 Design:
Penned by Giorgetto Giugiaro, the G10 featured a distinctive wedge-shaped profile and compact dimensions, making it highly maneuverable and economical.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. Also produced under license or with CKD kits in other countries.
Production Years:
1977-1982 (for the G10 generation)
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
Generally well-received by automotive press for its fuel efficiency and value proposition at the time of its release.
Ratings
Fuel Economy:
Praised for excellent fuel economy, contributing to its popularity in fuel-conscious markets.
Certifications
Emissions Standards:
Designed to meet emissions regulations of the respective markets during its production period.