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Daihatsu Charade G100 (GTTI) 1989 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: G100 Trim Level: GTTI Year: 1989 Codes Engine Code: CB 👋 Introduction Market Position Segment: Compact/Subcompact Hatchback Target Audience: Enthusiasts, DIY mechanics, restoration projects, owners seeking in-depth repair knowledge. Competitive Analysis Key Competitors: Suzuki Swift/Cultus, Honda City, Toyota Starlet, Mitsubishi Mirage Key Features Of Vehicle Performance Orientation: GTTI variant signifies a performance-oriented model, often featuring a turbocharged engine and sportier suspension. Key Features Of Manual Purpose: To provide the most accurate and detailed repair and maintenance information directly from the manufacturer. 📋 Manual Details Coverage Areas Primary Coverage: Vehicle Service & Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Component Replacement Page Count Estimated Pages: Approximately 300-500 pages (typical for this era and type of manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Likely printed, often available as digital PDF scans 📖 Manual Coverage Systems Covered Powertrain: Engine (CB Series), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual & Automatic), Clutch, Driveshafts, Axles, Differential Chassis: Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires Electrical: Wiring Diagrams, Lighting System, Ignition Switch, Power Windows, Wiper System, Horn, Audio System Wiring Body And Interior: Body Panels, Doors, Hood, Trunk, Seats, Dashboard, Trim Components, Exterior Trim Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Coolant Flush, Belt Inspection & Replacement, Brake Pad & Rotor Replacement Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Steering Rack Repair, Electrical Component Diagnosis & Replacement Diagnostics: Troubleshooting Guides for various symptoms, Engine Performance Diagnostics, Electrical System Fault Finding Installation Removal: Component removal and installation procedures for all major systems Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including torque specifications, clearances, and diagnostic flowcharts. 📊 Manual Specifications File Format Digital Format: PDF (if digital), often scanned from original printed document, may have OCR for searchability. Print Quality Print Quality: Original factory print quality, reproductions may vary. Binding Type Binding: Spiral bound or perfect bound for printed versions, digital PDF. Paper Type Paper Type: Standard paper for printed reproductions, digital format. ⚙️ Engine Specifications Primary Engine Engine Code: CB Engine Type: Inline 3-Cylinder, DOHC, Turbocharged (for GTTI) Displacement: 1.0 Liters (993cc) Performance Horsepower Gtti: Approximately 70-80 HP (Turbocharged) Torque Gtti: Approximately 90-100 Nm (Turbocharged) Fuel System Fuel Delivery: Fuel Injection (likely electronic, may vary by market/specific GTTI variant) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Electronic Ignition Cooling System Cooling Type: Water-Cooled Lubrication System Oil Capacity: Approximately 3.0 - 3.5 Liters (with filter) Oil Specification: API SG, SAE 10W-30 or 10W-40 (verify with manual) 🔧 Transmission Standard Type: 5-Speed Manual Transmission (likely standard on GTTI) Optional Type: 3-Speed Automatic Transmission (potentially available on non-GTTI variants) Features Drive Type: Front-Wheel Drive (FWD) Fluid Specification Manual Transmission Fluid: GL-4 SAE 75W-90 or 80W-90 (verify with manual) Automatic Transmission Fluid: Dexron II (verify with manual) 📐 Dimensions Exterior Length: Approx. 3,575 mm Width: Approx. 1,570 mm Height: Approx. 1,380 mm Wheelbase: Approx. 2,300 mm Weights Curb Weight: Approx. 750-850 kg (GTTI) 🛡️ Safety Features Ratings Crash Safety: Not rated by modern standards (NCAP, IIHS) due to era of manufacturing. Active Features Brakes: Front Ventilated Discs, Rear Drums (GTTI) Anti Lock Brakes: ABS typically not standard on this model/trim, but may be an option. Passive Features Seatbelts: Front 3-point inertia reel seatbelts, Rear lap belts. Airbags: Driver's airbag not standard for this era, unlikely to be present unless a rare option. 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio, potentially with cassette player. Aftermarket upgrades common. Driver Assistance Cruise Control: Unlikely to be standard, potentially a rare dealer-installed option. Connectivity Connectivity Features: None by modern standards. Focus is on mechanical and basic electrical systems. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 km or 6 months (whichever comes first, depending on driving conditions). Air Filter: Inspect every 10,000 km, replace as needed or every 20,000 - 30,000 km. Spark Plugs: Replace every 30,000 - 40,000 km (depending on plug type). Timing Belt: Replace every 60,000 - 80,000 km or 4-5 years (critical item, consult manual). Coolant Flush: Every 2 years or 40,000 km. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (verify with manual). Power Steering Fluid: ATF Dexron II (if equipped with power steering, verify with manual). Known Issues Turbo Wear: Turbocharger on GTTI models can be prone to wear if not maintained properly (e.g., oil changes). Carburetor Issues: Carbureted models (non-GTTI, or earlier G100 variants) may experience fuel delivery issues or require tuning. Electrical Gremlins: As with many vehicles of this age, electrical connectors and grounds can corrode, leading to intermittent issues. Rust: Common issue on vehicles of this era, particularly in wheel arches, sills, and around windows. 📚 Vehicle History...
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Sku: 558173
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Daihatsu Charade G100 (GTTI) 1989 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation Code:
G100
Trim Level:
GTTI
Year:
1989
Codes
Engine Code:
CB
👋 Introduction
Market Position
Segment:
Compact/Subcompact Hatchback
Target Audience:
Enthusiasts, DIY mechanics, restoration projects, owners seeking in-depth repair knowledge.
Competitive Analysis
Key Competitors:
Suzuki Swift/Cultus, Honda City, Toyota Starlet, Mitsubishi Mirage
Key Features Of Vehicle
Performance Orientation:
GTTI variant signifies a performance-oriented model, often featuring a turbocharged engine and sportier suspension.
Key Features Of Manual
Purpose:
To provide the most accurate and detailed repair and maintenance information directly from the manufacturer.
📋 Manual Details
Coverage Areas
Primary Coverage:
Vehicle Service & Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Component Replacement
Page Count
Estimated Pages:
Approximately 300-500 pages (typical for this era and type of manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Likely printed, often available as digital PDF scans
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (CB Series), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual & Automatic), Clutch, Driveshafts, Axles, Differential
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Electrical:
Wiring Diagrams, Lighting System, Ignition Switch, Power Windows, Wiper System, Horn, Audio System Wiring
Body And Interior:
Body Panels, Doors, Hood, Trunk, Seats, Dashboard, Trim Components, Exterior Trim
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Coolant Flush, Belt Inspection & Replacement, Brake Pad & Rotor Replacement
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Steering Rack Repair, Electrical Component Diagnosis & Replacement
Diagnostics:
Troubleshooting Guides for various symptoms, Engine Performance Diagnostics, Electrical System Fault Finding
Installation Removal:
Component removal and installation procedures for all major systems
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including torque specifications, clearances, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Digital Format:
PDF (if digital), often scanned from original printed document, may have OCR for searchability.
Print Quality
Print Quality:
Original factory print quality, reproductions may vary.
Binding Type
Binding:
Spiral bound or perfect bound for printed versions, digital PDF.
Paper Type
Paper Type:
Standard paper for printed reproductions, digital format.
⚙️ Engine Specifications
Primary Engine
Engine Code:
CB
Engine Type:
Inline 3-Cylinder, DOHC, Turbocharged (for GTTI)
Displacement:
1.0 Liters (993cc)
Performance
Horsepower Gtti:
Approximately 70-80 HP (Turbocharged)
Torque Gtti:
Approximately 90-100 Nm (Turbocharged)
Fuel System
Fuel Delivery:
Fuel Injection (likely electronic, may vary by market/specific GTTI variant)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Electronic Ignition
Cooling System
Cooling Type:
Water-Cooled
Lubrication System
Oil Capacity:
Approximately 3.0 - 3.5 Liters (with filter)
Oil Specification:
API SG, SAE 10W-30 or 10W-40 (verify with manual)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (likely standard on GTTI)
Optional
Type:
3-Speed Automatic Transmission (potentially available on non-GTTI variants)
Features
Drive Type:
Front-Wheel Drive (FWD)
Fluid Specification
Manual Transmission Fluid:
GL-4 SAE 75W-90 or 80W-90 (verify with manual)
Automatic Transmission Fluid:
Dexron II (verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 3,575 mm
Width:
Approx. 1,570 mm
Height:
Approx. 1,380 mm
Wheelbase:
Approx. 2,300 mm
Weights
Curb Weight:
Approx. 750-850 kg (GTTI)
🛡️ Safety Features
Ratings
Crash Safety:
Not rated by modern standards (NCAP, IIHS) due to era of manufacturing.
Active Features
Brakes:
Front Ventilated Discs, Rear Drums (GTTI)
Anti Lock Brakes:
ABS typically not standard on this model/trim, but may be an option.
Passive Features
Seatbelts:
Front 3-point inertia reel seatbelts, Rear lap belts.
Airbags:
Driver's airbag not standard for this era, unlikely to be present unless a rare option.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio, potentially with cassette player. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Unlikely to be standard, potentially a rare dealer-installed option.
Connectivity
Connectivity Features:
None by modern standards. Focus is on mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 km or 6 months (whichever comes first, depending on driving conditions).
Air Filter:
Inspect every 10,000 km, replace as needed or every 20,000 - 30,000 km.
Spark Plugs:
Replace every 30,000 - 40,000 km (depending on plug type).
Timing Belt:
Replace every 60,000 - 80,000 km or 4-5 years (critical item, consult manual).
Coolant Flush:
Every 2 years or 40,000 km.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (verify with manual).
Power Steering Fluid:
ATF Dexron II (if equipped with power steering, verify with manual).
Known Issues
Turbo Wear:
Turbocharger on GTTI models can be prone to wear if not maintained properly (e.g., oil changes).
Carburetor Issues:
Carbureted models (non-GTTI, or earlier G100 variants) may experience fuel delivery issues or require tuning.
Electrical Gremlins:
As with many vehicles of this age, electrical connectors and grounds can corrode, leading to intermittent issues.
Rust:
Common issue on vehicles of this era, particularly in wheel arches, sills, and around windows.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing small, efficient, and often innovative vehicles, particularly in the Kei car and subcompact segments.
Model Evolution
G100 Generation:
The G100 generation was a significant step for the Charade, introducing a more modern design and improved technology. It was the fourth generation of the Charade.
Gtti Significance:
The GTTI designation typically represented the top-tier, performance-oriented variant, often featuring the turbocharged CB engine and sport tuning.
Production
Production Years G100:
1987-1993
Manufacturing Locations:
Primarily Japan, with production or assembly in other regions.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 1989 GTTI model are not widely publicized, the Charade line generally received praise for its economy, maneuverability, and value in its segment during its production run.
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