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Daihatsu Copen 2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2010 Codes Chassis Code: L880K (for Japanese market, likely the primary focus for this manual) 👋 Introduction Market Position Vehicle Segment: Compact Kei sports car, known for its convertible roof and sporty performance Competitive Analysis Key Competitors: Suzuki Cappuccino, Honda Beat (older generations); Mazda MX-5 Miata (though a class above) Key Features Unique Selling Points: Power retractable hardtop, compact dimensions, turbocharged engine (specific to Copen), sporty handling Manual Value Proposition Owner Benefit: Empowers owners to perform maintenance and repairs, saving on labor costs (estimated $50-$60/hour savings) Manual Source Authenticity: Actual Genuine Repair Service Factory Manuals, not third-party publications 📋 Manual Details Coverage Areas Covered Styles: All styles covered Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine overhaul, diagnostics, and repair Transmission Service Repair: Complete transmission overhaul, diagnostics, and repair Brake System: Hydraulic system, ABS (if equipped), components, and diagnostics Wiring Diagram: Detailed electrical wiring schematics for all systems Electrical System: Components, circuits, testing, and troubleshooting Suspension: Front and rear suspension components, alignment, and repair Periodic Lubrication: Lubrication points, fluid types, and recommended intervals Steering: Power steering system, components, and alignment Cooling System: Radiator, thermostat, water pump, coolant specifications, and repair Fuel Injection Fuel System: Fuel pump, injectors, sensors, fuel tank, and system diagnostics Emission System: Emissions control devices, sensors, and diagnostics Heater Air Conditional: HVAC system components, refrigerant, and diagnostics Engine Control System: ECU, sensors, actuators, and diagnostic trouble codes (DTCs) Chassis Body: Frame, body panels, structural components, and repair procedures Restraint System: Airbags, seatbelts, and related components Interior: Trim, seats, dashboard, and interior component removal/installation Differential Drive: Drive axles, differential components, and maintenance Axle: Front and rear axle assemblies, including drive shafts and CV joints General Maintenance: Scheduled maintenance, fluid checks, filter replacements, and inspections Troubleshooting: Diagnostic guides for common and uncommon issues, symptom-based troubleshooting Procedures Included Repair Procedures: Step-by-step repair instructions with detailed illustrations and diagrams Diagnostic Procedures: Comprehensive diagnostic procedures for all vehicle systems, including electrical Tuning Procedures: Information for performance tuning and adjustments Technical Depth Depth Of Coverage: Complete, from fundamental maintenance to advanced repair and overhaul Illustration Quality: Detailed illustrations, drawings, and photos; enlarged inset views for critical components Instructional Quality: Numbered step-by-step instructions, detailed substeps, notes, cautions, and warnings 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printable Quality: High resolution, fully printable (individual pages, chapters, or entire manual) Binding Type Digital Binding: Not applicable (digital download, printable) Paper Type Digital Paper Type: Not applicable (digital download, printable) Software Requirements Reader Requirement: Adobe PDF Reader Compatibility Operating Systems: All PC-based Windows operating systems and Mac ⚙️ Engine Specifications Primary Engine Engine Code: JB-DET (Common for the L880K generation, a 659cc turbocharged inline-3) Performance Horsepower: Approximately 63 hp (47 kW) at 6,000 rpm (Japan's Kei car regulations); performance variations may exist based on market and tuning Torque: Approximately 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3,000 rpm (Japan's Kei car regulations) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Turbocharger Turbocharger System: Equipped with an intercooled turbocharger for increased power output 🔧 Transmission Standard Transmission Type Standard: 4-speed Automatic (often the standard offering for wider appeal) Optional Transmission Type Optional: 5-speed Manual Features Drive Layout: Front-engine, Front-wheel drive (FF) 📐 Dimensions Exterior Length: Approximately 3,395 mm (133.7 in) Width: Approximately 1,475 mm (58.1 in) Height: Approximately 1,245 mm (49.0 in) Wheelbase: Approximately 2,280 mm (89.8 in) Weights Curb Weight: Approximately 800-850 kg (1,760-1,870 lb) depending on transmission and options 🛡️ Safety Features Ratings Crash Test Information: Information not readily available for global crash test ratings due to its Japanese market focus; however, the manual will detail safety systems. Active Features Braking System Features: Front ventilated disc brakes, rear drum brakes (common for the class); ABS may be optional or standard depending on trim. Passive Features Airbag Systems: Driver and passenger airbags (standard); detailed information on system operation and replacement 💡 Technology Features Infotainment Infotainment Features: Basic radio/CD player with speakers. Manual will cover any built-in audio system diagnostics and speaker replacements. Driver Assistance Driver Assistance Features: Limited by era and class. Primarily focused on core driving dynamics rather than advanced electronic aids. Manual covers any such systems like ABS. Connectivity Connectivity Options: Likely basic connectivity for audio systems; no advanced smartphone integration typical for the era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, consult manual for exact specifications and oil type. Timing Belt Interval: Often around 80,000-100,000 km (50,000-60,000 miles) for the JB-DET engine; critical to verify in the manual. Fluid Specifications Engine Oil Specification: Likely 0W-20 or 5W-30 synthetic...
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Sku: 451650
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Daihatsu Copen 2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Year:
2010
Codes
Chassis Code:
L880K (for Japanese market, likely the primary focus for this manual)
👋 Introduction
Market Position
Vehicle Segment:
Compact Kei sports car, known for its convertible roof and sporty performance
Competitive Analysis
Key Competitors:
Suzuki Cappuccino, Honda Beat (older generations); Mazda MX-5 Miata (though a class above)
Key Features
Unique Selling Points:
Power retractable hardtop, compact dimensions, turbocharged engine (specific to Copen), sporty handling
Manual Value Proposition
Owner Benefit:
Empowers owners to perform maintenance and repairs, saving on labor costs (estimated $50-$60/hour savings)
Manual Source
Authenticity:
Actual Genuine Repair Service Factory Manuals, not third-party publications
📋 Manual Details
Coverage Areas
Covered Styles:
All styles covered
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as comprehensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine overhaul, diagnostics, and repair
Transmission Service Repair:
Complete transmission overhaul, diagnostics, and repair
Brake System:
Hydraulic system, ABS (if equipped), components, and diagnostics
Wiring Diagram:
Detailed electrical wiring schematics for all systems
Electrical System:
Components, circuits, testing, and troubleshooting
Suspension:
Front and rear suspension components, alignment, and repair
Periodic Lubrication:
Lubrication points, fluid types, and recommended intervals
Steering:
Power steering system, components, and alignment
Cooling System:
Radiator, thermostat, water pump, coolant specifications, and repair
Fuel Injection Fuel System:
Fuel pump, injectors, sensors, fuel tank, and system diagnostics
Emission System:
Emissions control devices, sensors, and diagnostics
Heater Air Conditional:
HVAC system components, refrigerant, and diagnostics
Engine Control System:
ECU, sensors, actuators, and diagnostic trouble codes (DTCs)
Chassis Body:
Frame, body panels, structural components, and repair procedures
Restraint System:
Airbags, seatbelts, and related components
Interior:
Trim, seats, dashboard, and interior component removal/installation
Differential Drive:
Drive axles, differential components, and maintenance
Axle:
Front and rear axle assemblies, including drive shafts and CV joints
General Maintenance:
Scheduled maintenance, fluid checks, filter replacements, and inspections
Troubleshooting:
Diagnostic guides for common and uncommon issues, symptom-based troubleshooting
Procedures Included
Repair Procedures:
Step-by-step repair instructions with detailed illustrations and diagrams
Diagnostic Procedures:
Comprehensive diagnostic procedures for all vehicle systems, including electrical
Tuning Procedures:
Information for performance tuning and adjustments
Technical Depth
Depth Of Coverage:
Complete, from fundamental maintenance to advanced repair and overhaul
Illustration Quality:
Detailed illustrations, drawings, and photos; enlarged inset views for critical components
Instructional Quality:
Numbered step-by-step instructions, detailed substeps, notes, cautions, and warnings
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Printable Quality:
High resolution, fully printable (individual pages, chapters, or entire manual)
Binding Type
Digital Binding:
Not applicable (digital download, printable)
Paper Type
Digital Paper Type:
Not applicable (digital download, printable)
Software Requirements
Reader Requirement:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC-based Windows operating systems and Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
JB-DET (Common for the L880K generation, a 659cc turbocharged inline-3)
Performance
Horsepower:
Approximately 63 hp (47 kW) at 6,000 rpm (Japan's Kei car regulations); performance variations may exist based on market and tuning
Torque:
Approximately 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3,000 rpm (Japan's Kei car regulations)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Turbocharger
Turbocharger System:
Equipped with an intercooled turbocharger for increased power output
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (often the standard offering for wider appeal)
Optional
Transmission Type Optional:
5-speed Manual
Features
Drive Layout:
Front-engine, Front-wheel drive (FF)
📐 Dimensions
Exterior
Length:
Approximately 3,395 mm (133.7 in)
Width:
Approximately 1,475 mm (58.1 in)
Height:
Approximately 1,245 mm (49.0 in)
Wheelbase:
Approximately 2,280 mm (89.8 in)
Weights
Curb Weight:
Approximately 800-850 kg (1,760-1,870 lb) depending on transmission and options
🛡️ Safety Features
Ratings
Crash Test Information:
Information not readily available for global crash test ratings due to its Japanese market focus; however, the manual will detail safety systems.
Active Features
Braking System Features:
Front ventilated disc brakes, rear drum brakes (common for the class); ABS may be optional or standard depending on trim.
Passive Features
Airbag Systems:
Driver and passenger airbags (standard); detailed information on system operation and replacement
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio/CD player with speakers. Manual will cover any built-in audio system diagnostics and speaker replacements.
Driver Assistance
Driver Assistance Features:
Limited by era and class. Primarily focused on core driving dynamics rather than advanced electronic aids. Manual covers any such systems like ABS.
Connectivity
Connectivity Options:
Likely basic connectivity for audio systems; no advanced smartphone integration typical for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, consult manual for exact specifications and oil type.
Timing Belt Interval:
Often around 80,000-100,000 km (50,000-60,000 miles) for the JB-DET engine; critical to verify in the manual.
Fluid Specifications
Engine Oil Specification:
Likely 0W-20 or 5W-30 synthetic engine oil; exact viscosity and API/ILSAC ratings specified in the manual.
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Transmission Fluid Specification:
Specific ATF for automatic transmissions or gear oil for manual transmissions. Manual will list correct type and capacity.
Known Issues
Common Wear Items:
Turbocharger health (especially if not maintained properly), ignition coils, suspension bushings, convertible roof mechanism seals.
Performance Considerations:
Turbo lag can be noticeable; proper maintenance of intercooler and boost control systems is key.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is renowned for producing small, efficient, and often quirky vehicles, particularly in the Kei car segment.
Model Evolution
Copen Generations:
The L880K generation of the Copen (produced from 2002-2012) is a popular second-generation model, known for its refined styling and advanced features for its class.
Production
Primary Market:
Japan (as a Kei car); also exported to select markets including Europe and Asia.
🏆 Awards & Recognition
Recognitions
Kei Car Awards:
The Copen has consistently been recognized for its design and engineering within the Kei car segment in Japan.
Ratings
Owner Satisfaction:
Generally high owner satisfaction for its niche appeal, performance, and unique styling.
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