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Daihatsu Copen 2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2009 Chassis Code: L880 Generation Generation Name: Second Generation (L880) 👋 Introduction Market Position Segment: Kei Car, Convertible Sports Car Unique Selling Proposition: Compact, turbocharged, convertible sports car. Competitive Analysis Key Competitors Era: Suzuki Cappuccino, Honda Beat (earlier generations), Autobacs (Japan-specific models) Key Features Design Philosophy: Engaging driving experience in a compact, stylish package. Roof Type: Electrically operated retractable hardtop Value Proposition Owner Benefit: Empowers owners to perform maintenance and repairs, saving on labor costs and increasing self-sufficiency. 📋 Manual Details Coverage Areas Primary Market: Japan (likely, with export variants) Style Coverage: All Styles Covered Page Count Estimated Page Count: Hundreds of Pages Manual Type Type: Factory Service Repair Manual Source: Official Factory Manuals (Not 3rd Party) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Engine Control System, Emission System, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Cooling System, Chassis/Body Electrical: Wiring Diagram, Electrical System, Restraint System Comfort & Convenience: Heater/Air Conditioner, Interior Procedures Included Maintenance: General Maintenance, Periodic Lubrication Diagnostics: Troubleshooting, Advanced Troubleshooting Guide Repair: Step-by-step repair procedures for all covered systems Technical Depth Depth: Comprehensive: Fundamentals to complete rebuilds, diagnostics, and tuning. 📊 Manual Specifications File Format File Type: PDF Readability Requirements: Adobe PDF Reader Print Quality Printability: Printable without any restriction (individual pages or entire manual) Resolution: High Resolution Binding Type Binding: N/A (Digital Download, Printable) Paper Type Paper Type: N/A (Digital Download, Printable) ⚙️ Engine Specifications Primary Engine Engine Code: K6A (likely, common for Copen) Configuration: Inline 3-cylinder, DOHC, 12-valve, turbocharged Displacement: 659cc Bore X Stroke: 62.7 mm x 73.7 mm (typical for K6A) Performance Horsepower Ps: 64 PS (47 kW) @ 7000 rpm (JDM regulations) Torque Nm: 103 Nm (76 lb-ft) @ 3500 rpm (typical for K6A Turbo) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol Based (e.g., Daihatsu Genuine Coolant or equivalent) 🔧 Transmission Standard Type: 4-speed Automatic Optional Type: 5-speed Manual Features Transmission Fluid Type: Dexron III or equivalent (for automatic), Manual Transmission Fluid (e.g., GL-4 75W-90 for manual) 📐 Dimensions Exterior Length: 3395 mm (Kei car regulations) Width: 1475 mm (Kei car regulations) Height: 1245 mm Wheelbase: 2430 mm Weights Curb Weight Kg: Approx. 800-850 kg (depending on transmission and features) Gross Vehicle Weight Rating Kg: Approx. 1050 kg 🛡️ Safety Features Ratings Crash Test Ratings: Refer to specific regional safety homologation (e.g., JNCAP in Japan) Active Features Braking System: Front ventilated discs, Rear drums (standard for many Kei cars) ABS: Available on some trims/options Passive Features Airbags: Driver and passenger airbags 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player (may vary by trim and region), optional premium sound systems. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Electronic Stability Control: May be available on specific export models or later revisions. Connectivity Auxiliary Input: Likely present for audio devices on aftermarket or updated units. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km or 6-12 months (refer to manual for exact) Air Filter Replacement: Every 20,000-40,000 km or as needed Spark Plug Replacement: Refer to manual, typically 40,000-80,000 km depending on plug type (Iridium recommended) Fluid Specifications Engine Oil Type: 0W-20 or 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher) Engine Oil Capacity Liters: Approx. 3.2 - 3.5 Liters (with filter change) Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid Type: Use specified Daihatsu Genuine Power Steering Fluid or equivalent Dexron III ATF. Known Issues Common Wear Items: Suspension bushings, engine mounts, exhaust system components, retractable roof mechanism seals. Turbocharger Longevity: Proper maintenance (oil changes, intercooler cleaning) is crucial for turbocharger life. 📚 Vehicle History Brand Heritage Daihatsu Focus: Specialist in small, efficient, and innovative vehicles, particularly Kei cars. Model Evolution First Generation Debut: 2002 Second Generation Debut: 2004 Facelift Year: 2007 (significant refresh for the L880 generation, including styling and powertrain updates) Production Manufacturing Location: Japan Production Period L880: 2004 - 2012 🏆 Awards & Recognition Recognitions Segment Awards: Often praised for its unique styling and engaging driving dynamics within the Kei car segment.
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Sku: 451649
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Daihatsu Copen 2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Year:
2009
Chassis Code:
L880
Generation
Generation Name:
Second Generation (L880)
👋 Introduction
Market Position
Segment:
Kei Car, Convertible Sports Car
Unique Selling Proposition:
Compact, turbocharged, convertible sports car.
Competitive Analysis
Key Competitors Era:
Suzuki Cappuccino, Honda Beat (earlier generations), Autobacs (Japan-specific models)
Key Features
Design Philosophy:
Engaging driving experience in a compact, stylish package.
Roof Type:
Electrically operated retractable hardtop
Value Proposition
Owner Benefit:
Empowers owners to perform maintenance and repairs, saving on labor costs and increasing self-sufficiency.
📋 Manual Details
Coverage Areas
Primary Market:
Japan (likely, with export variants)
Style Coverage:
All Styles Covered
Page Count
Estimated Page Count:
Hundreds of Pages
Manual Type
Type:
Factory Service Repair Manual
Source:
Official Factory Manuals (Not 3rd Party)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Engine Control System, Emission System, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Cooling System, Chassis/Body
Electrical:
Wiring Diagram, Electrical System, Restraint System
Comfort & Convenience:
Heater/Air Conditioner, Interior
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics:
Troubleshooting, Advanced Troubleshooting Guide
Repair:
Step-by-step repair procedures for all covered systems
Technical Depth
Depth:
Comprehensive: Fundamentals to complete rebuilds, diagnostics, and tuning.
📊 Manual Specifications
File Format
File Type:
PDF
Readability Requirements:
Adobe PDF Reader
Print Quality
Printability:
Printable without any restriction (individual pages or entire manual)
Resolution:
High Resolution
Binding Type
Binding:
N/A (Digital Download, Printable)
Paper Type
Paper Type:
N/A (Digital Download, Printable)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K6A (likely, common for Copen)
Configuration:
Inline 3-cylinder, DOHC, 12-valve, turbocharged
Displacement:
659cc
Bore X Stroke:
62.7 mm x 73.7 mm (typical for K6A)
Performance
Horsepower Ps:
64 PS (47 kW) @ 7000 rpm (JDM regulations)
Torque Nm:
103 Nm (76 lb-ft) @ 3500 rpm (typical for K6A Turbo)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol Based (e.g., Daihatsu Genuine Coolant or equivalent)
🔧 Transmission
Standard
Type:
4-speed Automatic
Optional
Type:
5-speed Manual
Features
Transmission Fluid Type:
Dexron III or equivalent (for automatic), Manual Transmission Fluid (e.g., GL-4 75W-90 for manual)
📐 Dimensions
Exterior
Length:
3395 mm (Kei car regulations)
Width:
1475 mm (Kei car regulations)
Height:
1245 mm
Wheelbase:
2430 mm
Weights
Curb Weight Kg:
Approx. 800-850 kg (depending on transmission and features)
Gross Vehicle Weight Rating Kg:
Approx. 1050 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Refer to specific regional safety homologation (e.g., JNCAP in Japan)
Active Features
Braking System:
Front ventilated discs, Rear drums (standard for many Kei cars)
ABS:
Available on some trims/options
Passive Features
Airbags:
Driver and passenger airbags
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player (may vary by trim and region), optional premium sound systems.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Electronic Stability Control:
May be available on specific export models or later revisions.
Connectivity
Auxiliary Input:
Likely present for audio devices on aftermarket or updated units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 km or 6-12 months (refer to manual for exact)
Air Filter Replacement:
Every 20,000-40,000 km or as needed
Spark Plug Replacement:
Refer to manual, typically 40,000-80,000 km depending on plug type (Iridium recommended)
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher)
Engine Oil Capacity Liters:
Approx. 3.2 - 3.5 Liters (with filter change)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Use specified Daihatsu Genuine Power Steering Fluid or equivalent Dexron III ATF.
Known Issues
Common Wear Items:
Suspension bushings, engine mounts, exhaust system components, retractable roof mechanism seals.
Turbocharger Longevity:
Proper maintenance (oil changes, intercooler cleaning) is crucial for turbocharger life.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Specialist in small, efficient, and innovative vehicles, particularly Kei cars.
Model Evolution
First Generation Debut:
2002
Second Generation Debut:
2004
Facelift Year:
2007 (significant refresh for the L880 generation, including styling and powertrain updates)
Production
Manufacturing Location:
Japan
Production Period L880:
2004 - 2012
🏆 Awards & Recognition
Recognitions
Segment Awards:
Often praised for its unique styling and engaging driving dynamics within the Kei car segment.
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