Daihatsu Feroza Sportrak Rocky F300 HD Engine 1987-1998 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Sportrak / Rocky Chassis Code: F300 Engine Code Group: HD Engine Product Name: Daihatsu Feroza Sportrak Rocky F300 HD Engine 1987-1998 Service Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-roader. Target Audience: Enthusiasts, DIY mechanics, professional repair shops, and owners seeking in-depth knowledge. Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero/Montero (smaller variants), Land Rover Defender (smaller variants). Key Features Manual Value Proposition: Provides professional-grade repair and maintenance information, enabling cost-effective ownership and maximizing vehicle longevity. Vehicle Appeal: Known for its rugged construction, off-road capability, and compact size, making it popular for recreational use and light utility. 📋 Manual Details Coverage Areas Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Engine Coverage: HD Engine Variants (e.g., HD-C, HD-E) Market Variants: Feroza, Sportrak, Rocky (depending on region) Page Count Estimated Pages: Hundreds of pages (specific count not provided, but implied to be comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by professional mechanic terminology) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system. Drivetrain: Transmission (manual and automatic), transfer case, differentials (front and rear), driveshafts, axles. Chassis And Suspension: Front and rear suspension components, steering system, wheel alignment, shock absorbers, springs. Braking System: Brake hydraulics, disc brakes, drum brakes, parking brake, ABS (if equipped). Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuse box. Body And Interior: Body panels, doors, windows, seats, interior trim, heating, ventilation, and air conditioning (HVAC). Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks and top-ups, lubrication. Troubleshooting: Diagnostic procedures for common faults, fault code interpretation (if applicable), symptom-based troubleshooting. Repair: Component removal and installation, engine rebuilds, transmission overhauls, brake caliper replacement, suspension arm replacement. Overhaul: Detailed procedures for rebuilding major components like the engine and transmission. Adjustment: Carburetor adjustments, ignition timing, clutch adjustment, parking brake adjustment. Technical Depth Depth: Comprehensive. Covers basic maintenance to complex repairs and diagnostics, suitable for professional technicians. Diagnostic Information: Includes diagnostic charts, flowcharts, and troubleshooting trees. Diagrams And Illustrations: Hundreds of detailed photos, diagrams, and exploded views. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable (single pages or entire manual). Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Licensing Licensing: Lifetime use, no expiry dates, usable on multiple computers. Compatibility Os Compatibility: Windows and macOS. ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu HD Series Engine Type: Inline-4 Cylinder, Naturally Aspirated Diesel (primarily) or Petrol variants may exist. Displacement Diesel: Approx. 2.7-2.8 Liters (e.g., HD-C, HD-E are typically around 2764cc). Performance Horsepower Diesel: Typically in the range of 70-80 HP (specific figures vary by exact engine code and tuning). Torque Diesel: Around 170-190 Nm (specific figures vary by exact engine code and tuning). Fuel System Fuel Injection Diesel: Indirect Injection (IDI) via rotary or inline injection pump. Fuel Type: Diesel (for HD engines), Gasoline (for other potential variants). Cooling System Cooling Type: Water-cooled. Lubrication System Oil Capacity: Approximately 6-7 liters (subject to filter replacement, refer to manual for precise capacity). Engine Management ECU Type: Basic engine control for diesel, more advanced for petrol variants if applicable. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission. Optional Transmission Type Optional: 4-speed automatic transmission (availability may vary by market and year). Features Drivetrain Layout: Part-time four-wheel drive (4WD) with selectable high-range and low-range gears, and 2WD option. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (verify specific recommendation in manual). Automatic Transmission Fluid: Dexron II or equivalent (verify specific recommendation in manual). Transfer Case Fluid Transfer Case Fluid Type: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (verify specific recommendation in manual). 📐 Dimensions Exterior Length: Approx. 3,955 mm (155.7 inches) Width: Approx. 1,690 mm (66.5 inches) Height: Approx. 1,705 mm (67.1 inches) Wheelbase: Approx. 2,300 mm (90.6 inches) Weights Curb Weight: Approx. 1,400-1,550 kg (depending on configuration). Gross Vehicle Weight Rating: Typically around 2,000 kg (verify specific rating). Cargo Cargo Volume: Variable depending on seating configuration and body style (hardtop, soft top). 🛡️ Safety Features Ratings Crash Test Ratings: Data for specific crash test ratings in this era may be limited or non-existent by modern standards; consult manual for structural and safety system details. Active Features Braking System Type: Front ventilated discs, rear drums. Some later models may have offered ABS. Passive Features Seatbelts: Front and rear seatbelts, manual adjustment for front. Body Construction: Body-on-frame construction for durability and off-road robustness. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, cassette player. Optional CD player in later models. Driver Assistance Driver Assistance Features: Limited...
Comprehensive. Covers basic maintenance to complex repairs and diagnostics, suitable for professional technicians.
Diagnostic Information:
Includes diagnostic charts, flowcharts, and troubleshooting trees.
Diagrams And Illustrations:
Hundreds of detailed photos, diagrams, and exploded views.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable (single pages or entire manual).
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Licensing
Licensing:
Lifetime use, no expiry dates, usable on multiple computers.
Compatibility
Os Compatibility:
Windows and macOS.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu HD Series
Engine Type:
Inline-4 Cylinder, Naturally Aspirated Diesel (primarily) or Petrol variants may exist.
Displacement Diesel:
Approx. 2.7-2.8 Liters (e.g., HD-C, HD-E are typically around 2764cc).
Performance
Horsepower Diesel:
Typically in the range of 70-80 HP (specific figures vary by exact engine code and tuning).
Torque Diesel:
Around 170-190 Nm (specific figures vary by exact engine code and tuning).
Fuel System
Fuel Injection Diesel:
Indirect Injection (IDI) via rotary or inline injection pump.
Fuel Type:
Diesel (for HD engines), Gasoline (for other potential variants).
Cooling System
Cooling Type:
Water-cooled.
Lubrication System
Oil Capacity:
Approximately 6-7 liters (subject to filter replacement, refer to manual for precise capacity).
Engine Management
ECU Type:
Basic engine control for diesel, more advanced for petrol variants if applicable.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission.
Optional
Transmission Type Optional:
4-speed automatic transmission (availability may vary by market and year).
Features
Drivetrain Layout:
Part-time four-wheel drive (4WD) with selectable high-range and low-range gears, and 2WD option.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (verify specific recommendation in manual).
Automatic Transmission Fluid:
Dexron II or equivalent (verify specific recommendation in manual).
Transfer Case Fluid
Transfer Case Fluid Type:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (verify specific recommendation in manual).
📐 Dimensions
Exterior
Length:
Approx. 3,955 mm (155.7 inches)
Width:
Approx. 1,690 mm (66.5 inches)
Height:
Approx. 1,705 mm (67.1 inches)
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Weights
Curb Weight:
Approx. 1,400-1,550 kg (depending on configuration).
Gross Vehicle Weight Rating:
Typically around 2,000 kg (verify specific rating).
Cargo
Cargo Volume:
Variable depending on seating configuration and body style (hardtop, soft top).
🛡️ Safety Features
Ratings
Crash Test Ratings:
Data for specific crash test ratings in this era may be limited or non-existent by modern standards; consult manual for structural and safety system details.
Active Features
Braking System Type:
Front ventilated discs, rear drums. Some later models may have offered ABS.
Passive Features
Seatbelts:
Front and rear seatbelts, manual adjustment for front.
Body Construction:
Body-on-frame construction for durability and off-road robustness.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, cassette player. Optional CD player in later models.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on mechanical systems and driver control.
Connectivity
Connectivity Features:
N/A (no integrated Bluetooth or advanced connectivity).
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (typical for diesel engines of this era; consult manual for exact specification).
Air Filter Replacement:
Every 10,000-15,000 km (6,000-9,000 miles) or annually.
Fuel Filter Replacement Diesel:
Every 10,000-20,000 km (6,000-12,000 miles), or as needed, especially in areas with variable fuel quality.
Coolant Flush:
Every 2 years or 40,000 km (25,000 miles).
Fluid Specifications
Engine Oil Viscosity Diesel:
API CD or CE, SAE 15W-40 or 10W-40 (verify specific recommendation in manual).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components due to off-road use, potential for glow plug issues on diesel.
Diesel Engine Care:
Importance of proper glow plug pre-heating, checking coolant levels diligently, and using appropriate diesel fuel additives if in cold climates.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is a Japanese manufacturer known for its expertise in small, fuel-efficient vehicles and compact SUVs.
Model Evolution
Feroza Development:
The Feroza (also known as Sportrak in some markets and Rocky in others) was developed as a successor to the Taft, offering a more refined and modern interpretation of the compact off-roader.
Production
Production Period:
1987-1998 (as covered by the manual).
Production Location
Manufacturing Base:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the Feroza/Sportrak/Rocky of this era are not widely publicized, it earned a reputation for reliability and off-road capability within its segment.