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DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Workshop Repair Manual 1987-1994

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Model Alias: Rocky Chassis Code: F300 Production Years Covered: 1987-1994 Codes Engine Code Primary: HD-E (for 1.6L) 👋 Introduction Market Position Target Audience: DIY mechanics, professional workshops, enthusiasts, fleet maintenance Competitive Analysis Advantage: Provides the same information as official dealer manuals, ensuring accuracy and completeness Key Features Accessibility: Instant download access to comprehensive repair information Authenticity: Written by manufacturers, representing original service manuals, wiring diagrams, and bulletins 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Workshop Service and Repair Specific Coverage: All workshop procedures, diagnostic information, service, repair, and maintenance Page Count Estimated Page Count: Thousands of pages (typical for OEM workshop manuals) Manual Type Type: Professional Workshop Service & Repair Manual Language Language: English (implied by description) Format Digital Format: Acrobat PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, fuel system, ignition system, cooling system, lubrication system Transmission: Manual transmission service and repair, clutch system, driveline, transfer case Chassis: Suspension (front and rear), steering system, braking system, wheels and tires Electrical: Wiring diagrams, lighting systems, charging system, starting system, instruments, accessories, fuse/relay identification Body: Body panels, doors, glass, interior trim, body seals, chassis frame repair (if applicable) Procedures Included Maintenance: Oil changes, filter replacements, tune-ups, fluid checks and changes, lubrication Repair: Engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component troubleshooting Diagnostics: Troubleshooting guides, fault code interpretation (if applicable), diagnostic procedures for all major systems Technical Depth Depth: Factory diagnostic and repair procedures for certified technicians Detail Level: Step-by-step instructions with detailed diagrams and illustrations 📊 Manual Specifications File Format Compatibility: Windows & MAC compatible Searchability: Searchable text within PDF files Print Quality Clarity: High quality, professional resolution diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC Displacement: 1.6 Liters (1590 cc) Bore X Stroke: 76.0 mm x 87.5 mm (typical for HD-E) Compression Ratio: 8.5:1 (typical for HD-E) Performance Horsepower Net: 77-80 PS (57-59 kW) @ 5000-5200 rpm (typical for HD-E, market dependent) Torque Net: 122-127 Nm (90-94 lb-ft) @ 3000-3500 rpm (typical for HD-E, market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for later models, Carburetor (early models) Fuel Type: Unleaded Gasoline (Octane rating as specified in manual) Engine Management Ignition System: Electronic Ignition (Distributorless or Distributor-based, depending on variant) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (availability may vary by market and trim) Features Drivetrain: Part-time 4WD with selectable 2WD/4WD High/4WD Low range Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (verify with manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (verify with manual for exact spec) 📐 Dimensions Exterior Length: Approx. 3905 mm (153.7 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1630 mm (64.2 in) (Hardtop) Wheelbase: Approx. 2300 mm (90.6 in) Track Width Front: Approx. 1400 mm (55.1 in) Track Width Rear: Approx. 1390 mm (54.7 in) Weights Curb Weight: Approx. 1100-1250 kg (2425-2756 lbs) (depending on body style and equipment) Gross Vehicle Weight Rating Gvwr: Refer to VIN plate or manual Towing Capacity: Typically unbraked 350 kg, braked 1000 kg (verify with manual) 🛡️ Safety Features Ratings Crash Test Results: Not extensively tested by modern agencies; focus on factory safety features Active Features Braking System: Front ventilated discs, rear drums (standard) Steering Type: Power assisted recirculating ball steering (optional on some trims) Passive Features Seat Belts: 3-point front seat belts, 2-point rear lap belts (standard) Body Structure: Reinforced chassis and body structure for off-road use 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (standard), optional CD player on later models Driver Assistance ABS: Anti-lock Braking System not typically standard; optional on some higher trims/later models Connectivity Aux Input: Rarely available on factory units from this era 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (whichever comes first), refer to manual for exact recommendation Air Filter Replacement: Every 20,000 km or 12 months Spark Plug Replacement: Every 30,000-40,000 km, depending on plug type Fluid Specifications Engine Oil Capacity: Approx. 3.4 Liters (with filter) for HD-E engine (verify with manual) Engine Oil Type: API SG/SH, SAE 10W-30 or 10W-40 (verify with manual for exact spec and temperature range) Coolant Capacity: Approx. 5.0 Liters (verify with manual) Brake Fluid Type: DOT 3 or DOT 4 (verify with manual) Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, starter motor reliability Electrical Gremlins: Corrosion in wiring harnesses, faulty relays, issues with dashboard illumination (common in older vehicles) 📚 Vehicle History Brand Heritage Manufacturer: Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation Model Evolution Development: Developed as a compact, lightweight off-road vehicle, building on Daihatsu's expertise in small...
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DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Workshop Repair Manual 1987-1994
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza
Model Alias:
Rocky
Chassis Code:
F300
Production Years Covered:
1987-1994
Codes
Engine Code Primary:
HD-E (for 1.6L)
👋 Introduction
Market Position
Target Audience:
DIY mechanics, professional workshops, enthusiasts, fleet maintenance
Competitive Analysis
Advantage:
Provides the same information as official dealer manuals, ensuring accuracy and completeness
Key Features
Accessibility:
Instant download access to comprehensive repair information
Authenticity:
Written by manufacturers, representing original service manuals, wiring diagrams, and bulletins
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Workshop Service and Repair
Specific Coverage:
All workshop procedures, diagnostic information, service, repair, and maintenance
Page Count
Estimated Page Count:
Thousands of pages (typical for OEM workshop manuals)
Manual Type
Type:
Professional Workshop Service & Repair Manual
Language
Language:
English (implied by description)
Format
Digital Format:
Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, tuning, fuel system, ignition system, cooling system, lubrication system
Transmission:
Manual transmission service and repair, clutch system, driveline, transfer case
Chassis:
Suspension (front and rear), steering system, braking system, wheels and tires
Electrical:
Wiring diagrams, lighting systems, charging system, starting system, instruments, accessories, fuse/relay identification
Body:
Body panels, doors, glass, interior trim, body seals, chassis frame repair (if applicable)
Procedures Included
Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks and changes, lubrication
Repair:
Engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement, electrical component troubleshooting
Diagnostics:
Troubleshooting guides, fault code interpretation (if applicable), diagnostic procedures for all major systems
Technical Depth
Depth:
Factory diagnostic and repair procedures for certified technicians
Detail Level:
Step-by-step instructions with detailed diagrams and illustrations
📊 Manual Specifications
File Format
Compatibility:
Windows & MAC compatible
Searchability:
Searchable text within PDF files
Print Quality
Clarity:
High quality, professional resolution diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.6 Liters (1590 cc)
Bore X Stroke:
76.0 mm x 87.5 mm (typical for HD-E)
Compression Ratio:
8.5:1 (typical for HD-E)
Performance
Horsepower Net:
77-80 PS (57-59 kW) @ 5000-5200 rpm (typical for HD-E, market dependent)
Torque Net:
122-127 Nm (90-94 lb-ft) @ 3000-3500 rpm (typical for HD-E, market dependent)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for later models, Carburetor (early models)
Fuel Type:
Unleaded Gasoline (Octane rating as specified in manual)
Engine Management
Ignition System:
Electronic Ignition (Distributorless or Distributor-based, depending on variant)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (availability may vary by market and trim)
Features
Drivetrain:
Part-time 4WD with selectable 2WD/4WD High/4WD Low range
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (verify with manual for exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (verify with manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3905 mm (153.7 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1630 mm (64.2 in) (Hardtop)
Wheelbase:
Approx. 2300 mm (90.6 in)
Track Width Front:
Approx. 1400 mm (55.1 in)
Track Width Rear:
Approx. 1390 mm (54.7 in)
Weights
Curb Weight:
Approx. 1100-1250 kg (2425-2756 lbs) (depending on body style and equipment)
Gross Vehicle Weight Rating Gvwr:
Refer to VIN plate or manual
Towing Capacity:
Typically unbraked 350 kg, braked 1000 kg (verify with manual)
🛡️ Safety Features
Ratings
Crash Test Results:
Not extensively tested by modern agencies; focus on factory safety features
Active Features
Braking System:
Front ventilated discs, rear drums (standard)
Steering Type:
Power assisted recirculating ball steering (optional on some trims)
Passive Features
Seat Belts:
3-point front seat belts, 2-point rear lap belts (standard)
Body Structure:
Reinforced chassis and body structure for off-road use
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (standard), optional CD player on later models
Driver Assistance
ABS:
Anti-lock Braking System not typically standard; optional on some higher trims/later models
Connectivity
Aux Input:
Rarely available on factory units from this era
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (whichever comes first), refer to manual for exact recommendation
Air Filter Replacement:
Every 20,000 km or 12 months
Spark Plug Replacement:
Every 30,000-40,000 km, depending on plug type
Fluid Specifications
Engine Oil Capacity:
Approx. 3.4 Liters (with filter) for HD-E engine (verify with manual)
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 (verify with manual for exact spec and temperature range)
Coolant Capacity:
Approx. 5.0 Liters (verify with manual)
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual)
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, starter motor reliability
Electrical Gremlins:
Corrosion in wiring harnesses, faulty relays, issues with dashboard illumination (common in older vehicles)
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation
Model Evolution
Development:
Developed as a compact, lightweight off-road vehicle, building on Daihatsu's expertise in small cars and 4WD.
Body Styles:
Available in soft-top, hardtop, and pick-up (Feroza Wide) variants.
Production
Manufacturing Location:
Japan (Primary), assembly in other countries may have occurred.
Production End Year:
1998 (globally, though this manual covers up to 1994 models)
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Praised for its surprisingly competent off-road performance for its size and price point.
Ratings
Reliability Perception:
Generally considered reliable for its era, though maintenance is key. Toyota's influence contributes to its robust nature.
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