Daihatsu Fourtrak F70 F75 F77 1989 Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Fourtrak Year: 1989 Chassis Codes: F70, F75, F77 Codes Manual Product Name: Daihatsu Fourtrak F70 F75 F77 1989 Repair Service Manual Product Description: Daihatsu Fourtrak F70 F75 F77 1989 Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Patrol, Mitsubishi Pajero (in relevant markets) Key Features Vehicle Attributes: Rugged, body-on-frame construction, 4x4 capability, known for durability and off-road prowess. Manual Value Proposition: Provides professional-grade repair and maintenance information, enabling significant cost savings on vehicle upkeep. 📋 Manual Details Coverage Areas General Maintenance: Covered Troubleshooting: Covered Engine Service Repair: Covered Transmission Service Repair: Covered Brake System: Covered Wiring Diagram: Covered Electrical System: Covered Suspension: Covered Periodic Lubrication: Covered Steering: Covered Cooling System: Covered Fuel Injection Fuel System: Covered Emission System: Covered Heater Air Conditional: Covered Engine Control System: Covered Chassis Body: Covered Restraint System: Covered Interior: Covered Differential Drive: Covered Axle: Covered All Models Engines Trim Transmissions: Yes Page Count Estimated Pages: Hundreds Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Print Quality: Full Printable Zoom Capability: YES Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed repair procedures for engine assembly, disassembly, and components. Engine Performance: Includes specifications for tuning and diagnostics. Fuel System: Covers fuel injection systems, fuel pumps, injectors, and fuel lines. Cooling System: Detailed information on radiator, thermostat, water pump, and coolant. Ignition System: Information on spark plugs, ignition coils, and distributor (if applicable). Exhaust System: Covers catalytic converter, mufflers, and exhaust pipes. Transmission Manual: Repair and maintenance for manual transmissions, including clutch operation. Transmission Automatic: Repair and maintenance for automatic transmissions, including torque converter. Drivetrain: Covers driveshafts, U-joints, and differentials (front and rear). Suspension Front: Details on front suspension components, alignment, and shock absorbers. Suspension Rear: Details on rear suspension components, leaf springs, and shock absorbers. Steering System: Covers steering rack, power steering pump, and steering column. Brake System Front: Disc brake service, including pads, rotors, and calipers. Brake System Rear: Drum brake service, including shoes, drums, and wheel cylinders. Parking Brake: Adjustment and repair of the parking brake system. Electrical System Main: General electrical system information and troubleshooting. Battery Charging System: Information on alternator, battery, and starter motor. Lighting System: Headlights, taillights, interior lighting, and bulb replacement. Instrument Panel: Gauges, warning lights, and instrument cluster repair. HVAC System: Heater core, A/C compressor, refrigerant, and climate control system. Body Exterior: Door mechanisms, hood, tailgate, bumpers, and exterior trim. Body Interior: Seats, dashboard, door panels, and interior trim. Safety Restraint System: Seat belts and airbag systems (if applicable to the model year). Procedures Included Preventive Maintenance: Scheduled maintenance checks, fluid changes, filter replacements. Diagnostics Troubleshooting: Step-by-step troubleshooting guides for common and complex issues. Engine Rebuild: Complete overhaul procedures for engine components. Transmission Overhaul: Detailed procedures for rebuilding both manual and automatic transmissions. Brake Service: Pad replacement, caliper rebuild, drum service, and brake fluid flush. Suspension Repair: Replacement of ball joints, tie rod ends, control arms, and shock absorbers. Electrical Component Replacement: Procedure for replacing starter, alternator, sensors, and other electrical parts. Wiring Diagram Interpretation: Guidance on reading and understanding complex wiring diagrams. Body Repair: Procedures for minor body panel adjustments and repairs. HVAC Repair: Recharging A/C, replacing heater cores, and diagnosing climate control issues. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete rebuilds and diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable Image Clarity: High resolution, allowing for clear viewing of diagrams and photos. Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code Example: 3L DIESEL (e.g., 3L engine codes were common in this era Fourtrak) Displacement Example: 2.8 Liters (approx. 2779 cc) Performance Horsepower Range Typical: 70-90 HP (depending on specific engine variant and tuning) Torque Range Typical: 140-170 Nm (approx. 103-125 lb-ft) Fuel System Injection Type: Indirect Injection (IDI) or Direct Injection (DI) for diesel variants; Carbureted or Fuel Injection for gasoline variants (less common for this model/year). Fuel Type Diesel: Diesel Engine Control ECU Type: Engine Control Unit (ECU) or Diesel Injection Pump Control for managing fuel delivery and timing. 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (likely available on certain trims) Features Drivetrain Configuration: Part-time 4WD with selectable 2WD/4WD engagement. 📐 Dimensions Exterior Wheelbase Example: Approx. 2650 mm (104.3 inches) for standard wheelbase models. Ground Clearance: Typically around 200-220 mm (7.8-8.7 inches) depending on tire size and suspension. 🛡️ Safety Features Ratings Safety Features Availability: Safety features were more basic in 1989 compared to modern...
Step-by-step troubleshooting guides for common and complex issues.
Engine Rebuild:
Complete overhaul procedures for engine components.
Transmission Overhaul:
Detailed procedures for rebuilding both manual and automatic transmissions.
Brake Service:
Pad replacement, caliper rebuild, drum service, and brake fluid flush.
Suspension Repair:
Replacement of ball joints, tie rod ends, control arms, and shock absorbers.
Electrical Component Replacement:
Procedure for replacing starter, alternator, sensors, and other electrical parts.
Wiring Diagram Interpretation:
Guidance on reading and understanding complex wiring diagrams.
Body Repair:
Procedures for minor body panel adjustments and repairs.
HVAC Repair:
Recharging A/C, replacing heater cores, and diagnosing climate control issues.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete rebuilds and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable
Image Clarity:
High resolution, allowing for clear viewing of diagrams and photos.
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
3L DIESEL (e.g., 3L engine codes were common in this era Fourtrak)
Displacement Example:
2.8 Liters (approx. 2779 cc)
Performance
Horsepower Range Typical:
70-90 HP (depending on specific engine variant and tuning)
Torque Range Typical:
140-170 Nm (approx. 103-125 lb-ft)
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) for diesel variants; Carbureted or Fuel Injection for gasoline variants (less common for this model/year).
Fuel Type Diesel:
Diesel
Engine Control
ECU Type:
Engine Control Unit (ECU) or Diesel Injection Pump Control for managing fuel delivery and timing.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (likely available on certain trims)
Features
Drivetrain Configuration:
Part-time 4WD with selectable 2WD/4WD engagement.
📐 Dimensions
Exterior
Wheelbase Example:
Approx. 2650 mm (104.3 inches) for standard wheelbase models.
Ground Clearance:
Typically around 200-220 mm (7.8-8.7 inches) depending on tire size and suspension.
🛡️ Safety Features
Ratings
Safety Features Availability:
Safety features were more basic in 1989 compared to modern vehicles. Focus on structural integrity and basic passive restraints.
Active Features
Active Safety Features:
Limited. May include power-assisted brakes. ABS was not standard or widely available on this model in 1989.
Passive Features
Passive Safety Features:
Reinforced chassis, seat belts, potentially a collapsible steering column.
💡 Technology Features
Infotainment
Infotainment System:
Very basic for the era; likely featured an AM/FM radio with cassette player. Optional upgraded sound systems may have existed.
Driver Assistance
Driver Assistance Features:
None by modern standards. Focus on core driving mechanics.
Connectivity
Connectivity Features:
No integrated connectivity features like Bluetooth or USB ports.
🔧 Maintenance
Service Intervals
Oil Change Interval Diesel:
Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first, using appropriate diesel engine oil.
Transmission Fluid Change:
Manual: Inspect, often requires periodic fluid change every 40,000-60,000 km (25,000-37,500 miles). Automatic: Typically every 30,000-50,000 km (18,000-30,000 miles).
Coolant Flush:
Every 2-3 years or 40,000-60,000 km (25,000-37,500 miles).
Fluid Specifications
Engine Oil Viscosity Diesel:
API CD/CE or higher, typically SAE 15W-40 or 10W-30 depending on climate.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, typically SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or equivalent Automatic Transmission Fluid (ATF).
Wear in ball joints, tie rod ends, and bushings due to off-road use and age.
Rust Corrosion:
Common issue on older body-on-frame vehicles, especially in areas with harsh weather or salt.
Cooling System Leaks:
Hose degradation, radiator leaks, and water pump seal failures.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing compact and capable vehicles, often with a strong emphasis on off-road utility and affordability.
Model Evolution
Fourtrak Legacy:
The Fourtrak (also known as Rocky or Rugger in some markets) was Daihatsu's primary off-road utility vehicle, evolving through several generations to meet global demand for rugged SUVs.
Production
Production Period F70 Series:
The F70 series generally ran from the mid-1980s through the early 1990s.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Fourtrak/Rocky is generally recognized for its robust build quality and exceptional off-road capability for its class and price point.