Daihatsu Hijet S85 1998-2010 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Year Range: 1998-2010 Codes Product Name: Daihatsu Hijet S85 1998-2010 Workshop Service Manual Repair 👋 Introduction Market Position Target Audience: Professional technicians and DIY mechanics Value Proposition: Cost-saving on labor by enabling self-repair and maintenance Competitive Analysis Advantage: Instant download eliminates shipping costs and waiting time Key Features Content Source: Manufacturer-prepared, original workshop manual content Accessibility: Printable sections allow for clean use during messy repairs 📋 Manual Details Coverage Areas Primary Coverage: Daihatsu Hijet S85 Covered Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Hundreds of pages (specific count not provided in product info, but implied by 'hundreds of pages of diagrams and detailed information') Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Included (e.g., overhaul procedures, repair instructions) Engine Electrical: Included (e.g., wiring diagrams) Transmission: Covered (repair, service, maintenance) Drivetrain: Covered (repairs, maintenance) Suspension: Covered (repairs, maintenance) Brakes: Covered (repairs, maintenance) Steering: Covered (repairs, maintenance) Fuel System: Covered (repairs, maintenance) Cooling System: Covered (repairs, maintenance) Exhaust System: Covered (repairs, maintenance) Electrical System: Covered (including wiring diagrams) Body And Chassis: Covered (repairs, maintenance) Procedures Included Routine Maintenance: Included (periodic maintenance charts) Step By Step Repairs: Included Troubleshooting: Included Overhaul Procedures: Included (e.g., engine overhaul) Diagnostics: Included Wiring Diagrams: Included (explicitly mentioned) Technical Depth Depth: Professional technician level, suitable for DIY mechanics Completeness: Comprehensive, covering specific vehicle repair 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Likely F-series or E-series petrol engines, common for Hijet S85 (specific engine code not provided in product info) Performance Horsepower: Varies by specific engine variant, typically in the 45-60 HP range for this era of Hijet Torque: Varies by specific engine variant, typically around 70-85 Nm for this era of Hijet Fuel System Fuel Delivery: Likely Carbureted or Multi-Point Fuel Injection (MPI) depending on specific model and market Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition System (EIS) 🔧 Transmission Standard Transmission Type: Likely 5-speed Manual Transmission Optional Transmission Type: Possible availability of 3-speed or 4-speed Automatic Transmission in some markets/variants Features Drive Layout: Rear-Wheel Drive (RWD) standard, with All-Wheel Drive (4WD) likely available as an option 📐 Dimensions Exterior Body Styles: Panel Van, Window Van, Micro Truck (depending on market) Weights Gross Vehicle Weight: Varies significantly by configuration, typically in the 1.5 to 2.0 tonne range 🛡️ Safety Features Ratings Crash Test Information: Likely limited formal crash test data readily available for this commercial/kei-car segment vehicle from this era, but manual will cover safety system components. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (common configuration) Passive Features Seat Belts: Standard front seat belts, potential for lap belts in rear/passenger areas 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio with cassette player was common. Optional CD players may have been available. Driver Assistance ABS: Anti-lock Braking System (ABS) might have been an optional feature on higher trims or later models. Connectivity Connectivity Options: Limited to basic accessory power outlets. No integrated Bluetooth or USB connectivity expected for this era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, refer to manual for exact specification Air Filter Replacement: Typically 20,000-40,000 km or as per manual's visual inspection Spark Plug Replacement: Typically 40,000-60,000 km depending on spark plug type Fluid Specifications Engine Oil Type: Likely 10W-30 or 10W-40 API SG/SH rated, manual will specify exact grade and API classification. Coolant Type: Ethylene Glycol based, permanent type antifreeze (typically green or a specified color) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Clutch wear (manual transmission), suspension bushings, exhaust system corrosion, ignition components. Potential Electrical Faults: Wiring harness wear and tear, particularly in areas of repeated flexing, can lead to intermittent electrical issues. Manual's wiring diagrams are crucial here. 📚 Vehicle History Brand Heritage Daihatsu Legacy: Long history in producing small, efficient, and reliable vehicles, particularly kei-class commercial vehicles. Model Evolution Hijet Lineage: The Hijet is one of Daihatsu's longest-running and most successful product lines, evolving through numerous generations of microvan and microtruck designs. Production Production Era: The S85 chassis represented a significant generation of the Hijet, produced for an extended period, reflecting its robust and practical design. 🏆 Awards & Recognition Recognitions Industry Awards: Specific awards for the Hijet S85 are not prominently listed in general automotive historical data, but the Hijet series consistently ranks high in...
Hundreds of pages (specific count not provided in product info, but implied by 'hundreds of pages of diagrams and detailed information')
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Delivery Method:
Instant Download
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Included (e.g., overhaul procedures, repair instructions)
Engine Electrical:
Included (e.g., wiring diagrams)
Transmission:
Covered (repair, service, maintenance)
Drivetrain:
Covered (repairs, maintenance)
Suspension:
Covered (repairs, maintenance)
Brakes:
Covered (repairs, maintenance)
Steering:
Covered (repairs, maintenance)
Fuel System:
Covered (repairs, maintenance)
Cooling System:
Covered (repairs, maintenance)
Exhaust System:
Covered (repairs, maintenance)
Electrical System:
Covered (including wiring diagrams)
Body And Chassis:
Covered (repairs, maintenance)
Procedures Included
Routine Maintenance:
Included (periodic maintenance charts)
Step By Step Repairs:
Included
Troubleshooting:
Included
Overhaul Procedures:
Included (e.g., engine overhaul)
Diagnostics:
Included
Wiring Diagrams:
Included (explicitly mentioned)
Technical Depth
Depth:
Professional technician level, suitable for DIY mechanics
Completeness:
Comprehensive, covering specific vehicle repair
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely F-series or E-series petrol engines, common for Hijet S85 (specific engine code not provided in product info)
Performance
Horsepower:
Varies by specific engine variant, typically in the 45-60 HP range for this era of Hijet
Torque:
Varies by specific engine variant, typically around 70-85 Nm for this era of Hijet
Fuel System
Fuel Delivery:
Likely Carbureted or Multi-Point Fuel Injection (MPI) depending on specific model and market
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition System (EIS)
🔧 Transmission
Standard
Transmission Type:
Likely 5-speed Manual Transmission
Optional
Transmission Type:
Possible availability of 3-speed or 4-speed Automatic Transmission in some markets/variants
Features
Drive Layout:
Rear-Wheel Drive (RWD) standard, with All-Wheel Drive (4WD) likely available as an option
📐 Dimensions
Exterior
Body Styles:
Panel Van, Window Van, Micro Truck (depending on market)
Weights
Gross Vehicle Weight:
Varies significantly by configuration, typically in the 1.5 to 2.0 tonne range
🛡️ Safety Features
Ratings
Crash Test Information:
Likely limited formal crash test data readily available for this commercial/kei-car segment vehicle from this era, but manual will cover safety system components.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (common configuration)
Passive Features
Seat Belts:
Standard front seat belts, potential for lap belts in rear/passenger areas
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio with cassette player was common. Optional CD players may have been available.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) might have been an optional feature on higher trims or later models.
Connectivity
Connectivity Options:
Limited to basic accessory power outlets. No integrated Bluetooth or USB connectivity expected for this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, refer to manual for exact specification
Air Filter Replacement:
Typically 20,000-40,000 km or as per manual's visual inspection
Spark Plug Replacement:
Typically 40,000-60,000 km depending on spark plug type
Fluid Specifications
Engine Oil Type:
Likely 10W-30 or 10W-40 API SG/SH rated, manual will specify exact grade and API classification.
Coolant Type:
Ethylene Glycol based, permanent type antifreeze (typically green or a specified color)
Wiring harness wear and tear, particularly in areas of repeated flexing, can lead to intermittent electrical issues. Manual's wiring diagrams are crucial here.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Long history in producing small, efficient, and reliable vehicles, particularly kei-class commercial vehicles.
Model Evolution
Hijet Lineage:
The Hijet is one of Daihatsu's longest-running and most successful product lines, evolving through numerous generations of microvan and microtruck designs.
Production
Production Era:
The S85 chassis represented a significant generation of the Hijet, produced for an extended period, reflecting its robust and practical design.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the Hijet S85 are not prominently listed in general automotive historical data, but the Hijet series consistently ranks high in commercial vehicle utility and reliability surveys within its segment.