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Daihatsu J100 J102 Terios Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Codes Chassis Codes: J100, J102 Generation First Generation Years: 1997-2000 Second Generation Years: 2000-2006 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Owners and independent repair shops seeking detailed technical information for maintenance and repair. Competitive Analysis Competitors: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero/Montero io. Key Features Vehicle Attributes: Compact dimensions, available 4WD, practical interior, fuel efficiency for its class. Manual Value Proposition Value: Provides comprehensive factory-level data for cost-effective maintenance and repair, eliminating guesswork and reducing reliance on expensive dealerships. 📋 Manual Details Coverage Areas Regions Covered: Global (referencing common specifications, potential regional variations may exist) Page Count Estimated Pages: Varies by specific release, typically 1000+ pages for comprehensive factory manuals. Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (primary, based on common availability for this model range) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel system, ignition system, exhaust system, engine control (ECU). Transmission & Drivetrain: Manual transmission, automatic transmission, transfer case, front axle, rear axle, driveshafts, differentials. Chassis & Suspension: Front suspension (MacPherson strut), rear suspension (Multi-link beam axle), steering system, brakes (front disc, rear drum/disc), wheels, tires. Electrical & Electronics: Battery, starting system, charging system, lighting, instrumentation, wipers, horn, power accessories, wiring diagrams, fuses, relays, ECU diagnostics. Body & Interior: Body construction, doors, windows, exterior trim, interior trim, seats, HVAC system, body hardware, collision repair. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad/shoe replacement. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for various systems, common fault codes and their resolutions. Repair & Overhaul: Engine assembly/disassembly, transmission overhaul, brake caliper repair, suspension component replacement, electrical component diagnosis and replacement. Component Installation/Removal: Step-by-step instructions for removing and installing major components and sub-assemblies. Technical Depth Depth: Comprehensive, covering routine maintenance, diagnostics, and complete mechanical and electrical repairs. 📊 Manual Specifications File Format File Format: PDF Print Quality Quality: High-resolution digital scans, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code J100: G13B (1.3L SOHC) Engine Code J102: K3-VE (1.3L DOHC VVT-i) or K3-VET (1.3L Turbocharged DOHC VVT-i) Performance Horsepower G13B: Approx. 70-75 PS (51-55 kW) Torque G13B: Approx. 100-110 Nm Horsepower K3-Ve: Approx. 85-90 PS (63-66 kW) Torque K3-Ve: Approx. 120-130 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Options: 5-speed manual, 4-speed automatic Optional Drivetrain: 4WD (Four-Wheel Drive) system available across most variants. Features Transfer Case: Center differential with viscous coupling unit (on some 4WD models). 📐 Dimensions Exterior Length: Approx. 3,720 - 3,795 mm (depending on year and spec) Width: Approx. 1,585 - 1,600 mm Height: Approx. 1,690 - 1,705 mm Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,000 - 1,150 kg 🛡️ Safety Features Ratings Crash Test Data: Limited specific standardized ratings for early models; focus on structural integrity and occupant protection features of the era. Active Features Braking System: Front ventilated discs, rear drums (common); some later models may have rear discs. ABS: Optional on some variants, standard on higher trims or later models. Passive Features Airbags: Driver and passenger airbags (optional on early models, standard on later models/trims). Seatbelts: 3-point seatbelts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with cassette or CD player (depending on trim and year). Aftermarket options for modern head units are common. Driver Assistance Features: Limited driver assistance technologies on early models. Later models may feature basic ABS. Connectivity Options: Basic connectivity typically limited to power outlets for accessories. Bluetooth and USB connectivity are aftermarket additions. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used. Air Filter Replacement: Every 20,000 - 40,000 km or as needed based on inspection. Spark Plug Replacement: Every 40,000 - 100,000 km depending on plug type (copper vs. iridium/platinum). Fluid Specifications Engine Oil Type: API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for specific viscosity and capacity). Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Automatic: Dexron II/III or equivalent automatic transmission fluid (ATF). Capacity varies. Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Common Problems: Potential for rust in wheel arches and underbody, especially in areas with road salt. Minor oil leaks from engine seals. Susceptibility to wear in suspension components (bushings, ball joints) due to age and usage. Timing belt replacement on G13B (if not chain-driven) and potential water pump issues. Clutch wear on manual...
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Sku: 37557
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Daihatsu J100 J102 Terios Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Codes
Chassis Codes:
J100, J102
Generation
First Generation Years:
1997-2000
Second Generation Years:
2000-2006
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Target Audience:
Owners and independent repair shops seeking detailed technical information for maintenance and repair.
Competitive Analysis
Competitors:
Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero/Montero io.
Key Features
Vehicle Attributes:
Compact dimensions, available 4WD, practical interior, fuel efficiency for its class.
Manual Value Proposition
Value:
Provides comprehensive factory-level data for cost-effective maintenance and repair, eliminating guesswork and reducing reliance on expensive dealerships.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (referencing common specifications, potential regional variations may exist)
Page Count
Estimated Pages:
Varies by specific release, typically 1000+ pages for comprehensive factory manuals.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (primary, based on common availability for this model range)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel system, ignition system, exhaust system, engine control (ECU).
Transmission & Drivetrain:
Manual transmission, automatic transmission, transfer case, front axle, rear axle, driveshafts, differentials.
Chassis & Suspension:
Front suspension (MacPherson strut), rear suspension (Multi-link beam axle), steering system, brakes (front disc, rear drum/disc), wheels, tires.
Electrical & Electronics:
Battery, starting system, charging system, lighting, instrumentation, wipers, horn, power accessories, wiring diagrams, fuses, relays, ECU diagnostics.
Body & Interior:
Body construction, doors, windows, exterior trim, interior trim, seats, HVAC system, body hardware, collision repair.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad/shoe replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for various systems, common fault codes and their resolutions.
Repair & Overhaul:
Engine assembly/disassembly, transmission overhaul, brake caliper repair, suspension component replacement, electrical component diagnosis and replacement.
Component Installation/Removal:
Step-by-step instructions for removing and installing major components and sub-assemblies.
Technical Depth
Depth:
Comprehensive, covering routine maintenance, diagnostics, and complete mechanical and electrical repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Quality:
High-resolution digital scans, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code J100:
G13B (1.3L SOHC)
Engine Code J102:
K3-VE (1.3L DOHC VVT-i) or K3-VET (1.3L Turbocharged DOHC VVT-i)
Performance
Horsepower G13B:
Approx. 70-75 PS (51-55 kW)
Torque G13B:
Approx. 100-110 Nm
Horsepower K3-Ve:
Approx. 85-90 PS (63-66 kW)
Torque K3-Ve:
Approx. 120-130 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Options:
5-speed manual, 4-speed automatic
Optional
Drivetrain:
4WD (Four-Wheel Drive) system available across most variants.
Features
Transfer Case:
Center differential with viscous coupling unit (on some 4WD models).
📐 Dimensions
Exterior
Length:
Approx. 3,720 - 3,795 mm (depending on year and spec)
Width:
Approx. 1,585 - 1,600 mm
Height:
Approx. 1,690 - 1,705 mm
Wheelbase:
Approx. 2,430 mm
Weights
Curb Weight:
Approx. 1,000 - 1,150 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific standardized ratings for early models; focus on structural integrity and occupant protection features of the era.
Active Features
Braking System:
Front ventilated discs, rear drums (common); some later models may have rear discs.
ABS:
Optional on some variants, standard on higher trims or later models.
Passive Features
Airbags:
Driver and passenger airbags (optional on early models, standard on later models/trims).
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette or CD player (depending on trim and year). Aftermarket options for modern head units are common.
Driver Assistance
Features:
Limited driver assistance technologies on early models. Later models may feature basic ABS.
Connectivity
Options:
Basic connectivity typically limited to power outlets for accessories. Bluetooth and USB connectivity are aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 40,000 - 100,000 km depending on plug type (copper vs. iridium/platinum).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, SAE 10W-30 or 10W-40 recommended (refer to manual for specific viscosity and capacity).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II/III or equivalent automatic transmission fluid (ATF). Capacity varies.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Potential for rust in wheel arches and underbody, especially in areas with road salt. Minor oil leaks from engine seals. Susceptibility to wear in suspension components (bushings, ball joints) due to age and usage. Timing belt replacement on G13B (if not chain-driven) and potential water pump issues. Clutch wear on manual transmissions.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing small, efficient, and reliable vehicles, particularly kei cars and compact SUVs.
Model Evolution
First Gen Terios:
Launched in 1997 as a compact, body-on-frame SUV, offering ruggedness in a small package. Utilized smaller displacement engines suitable for urban environments and light off-roading.
Second Gen Terios:
Introduced around 2000, adopting a monocoque chassis for improved ride comfort and handling. Featured updated styling and engines, including the VVT-i equipped K3-VE. Rebadged as the Toyota Rush in some markets.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other international locations.
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized individual awards for the J100/J102 Terios generation. However, the model benefited from Daihatsu's reputation for building durable and affordable small vehicles.
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