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2006 Daihatsu Sirion (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Year: 2006 Codes Generation: 2nd Gen (M300 series) 👋 Introduction Market Position Segment: Subcompact car / City car Competitive Analysis Key Competitors 2006: Toyota Yaris, Honda Fit/Jazz, Ford Fiesta, Suzuki Swift, Volkswagen Polo Key Features Manual Advantage: Provides direct access to dealership-level repair procedures, reducing reliance on generic guides and improving accuracy. Format Benefit: Single, easy-to-navigate PDF manual allows for selective printing, eliminating the need for bulky physical manuals and protecting them from damage. 📋 Manual Details Coverage Areas General Coverage: All models and all repairs A-Z Page Count Estimated Pages: Likely extensive; typical factory service manuals exceed 1000 pages, presented in a single PDF Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Digital PDF Compatibility Operating Systems: Compatible with Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac operating systems. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, rebuilding, component replacement (pistons, rings, bearings, valves, camshafts, crankshafts), timing belt/chain service, lubrication system, cooling system Engine Control System: ECU diagnostics, sensor testing and replacement (MAF, MAP, O2, TPS, Crank/Cam sensors), fuel injection system, ignition system, emissions control systems Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) Intake Exhaust Cooling: Intake manifold, exhaust manifold, catalytic converter, muffler, radiator, cooling fan, thermostat, water pump Lube System: Oil pump, oil filter, oil cooler, oil pan, lubrication specifications Ignition Starting Charging: Spark plugs, ignition coils, starter motor, alternator, battery system, wiring diagrams Transmission Auto: Automatic transmission overhaul, fluid service, torque converter, solenoid operation, shift control systems Transmission Manual: Manual transmission overhaul, clutch replacement, gear selection, lubrication Drivetrain: Transfer case (if applicable), propeller shaft, drive shafts, CV joints, differential overhaul, axle service Suspension Steering: Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), wheel alignment specifications, steering column, power steering system (pump, rack, hoses), steering linkage Brakes: Disc and drum brake systems, hydraulic circuits, brake fluid specifications, ABS diagnostics and repair, parking brake system Wheels Tires: Tire pressure recommendations, wheel specifications, lug nut torque, tire rotation Climate Control: Air conditioning system operation, refrigerant servicing, compressor, evaporator, condenser, heater core, climate control panel diagnostics Restraint Systems: Supplemental Restraint System (SRS) - airbags, seat belts, SRS module diagnostics and repair, pre-tensioners Electrical Body: Complete vehicle wiring schematics, multiplex/CAN communication systems, lighting, power windows, door locks, power mirrors, wiper/washer system, horn, instrument cluster, meters, audio/visual systems, instrument panel components, interior trim, exterior body panels, engine hood, doors, glass, mirrors Safety Security: Engine immobilizer system, cruise control system Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems Repair: Detailed step-by-step repair instructions for virtually every component and system Component Replacement: Instructions for replacing individual parts and sub-assemblies Rebuilding: Comprehensive instructions for rebuilding major components like engines and transmissions Troubleshooting Guides: Systematic troubleshooting guides with diagnostic flowcharts for common faults. Technical Depth Depth: Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts Illustrations Diagrams: Includes detailed diagrams, illustrations, and exploded views for component identification and assembly/disassembly procedures. Wiring Schematics: Comprehensive vehicle wiring schematics for all electrical systems, crucial for diagnosis and repair. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable, with ability to enlarge images for detailed viewing Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Format: Digital - Printable on standard paper sizes (A4, Letter, etc.) Software Requirements Reader Requirement: Adobe PDF Reader (free) Unzip Requirement: Winzip or compatible extraction utility (free) ⚙️ Engine Specifications Primary Engine Engine Code Typical: K3-VE (1.3L DOHC 4-cylinder VVT-i) Engine Displacement: 1298 cc (1.3 Liters) Performance Horsepower Typical: Approx. 86-93 hp (depending on market and tuning) Torque Typical: Approx. 115-125 Nm (85-92 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with VVT-i (Variable Valve Timing with intelligence) Engine Features Engine Type: Naturally Aspirated Inline 4-cylinder 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Transmission Optional Optional Transmission Type: 4-Speed Automatic Transmission Features Auto Transmission Features: Electronically controlled, likely with overdrive Fluid Type Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III/VI or equivalent) Manual Transmission Fluid: Refer to manual for specific gear oil type (e.g., API GL-4) 📐 Dimensions Exterior Length: Approx. 3,600 - 3,750 mm (depending on exact variant) Width: Approx. 1,665 - 1,690 mm Height: Approx. 1,540 - 1,560 mm Weights Curb Weight: Approx. 950 - 1050 kg (depending on transmission and trim) Wheels Wheelbase: Approx. 2,460 mm Wheel Bolt Pattern Bolt Pattern: 4 x 100 mm Wheel Size Standard Wheel Size: 14-inch or 15-inch alloy or steel wheels Tire Size Standard Tire Size: e.g., 175/65 R14 or 185/55 R15 🛡️ Safety Features Ratings Euroncap Rating Typical: Likely achieved a moderate rating; Euro NCAP ratings...
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2006 Daihatsu Sirion (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Year:
2006
Codes
Generation:
2nd Gen (M300 series)
👋 Introduction
Market Position
Segment:
Subcompact car / City car
Competitive Analysis
Key Competitors 2006:
Toyota Yaris, Honda Fit/Jazz, Ford Fiesta, Suzuki Swift, Volkswagen Polo
Key Features
Manual Advantage:
Provides direct access to dealership-level repair procedures, reducing reliance on generic guides and improving accuracy.
Format Benefit:
Single, easy-to-navigate PDF manual allows for selective printing, eliminating the need for bulky physical manuals and protecting them from damage.
📋 Manual Details
Coverage Areas
General Coverage:
All models and all repairs A-Z
Page Count
Estimated Pages:
Likely extensive; typical factory service manuals exceed 1000 pages, presented in a single PDF
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
Compatibility
Operating Systems:
Compatible with Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac operating systems.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, rebuilding, component replacement (pistons, rings, bearings, valves, camshafts, crankshafts), timing belt/chain service, lubrication system, cooling system
Engine Control System:
ECU diagnostics, sensor testing and replacement (MAF, MAP, O2, TPS, Crank/Cam sensors), fuel injection system, ignition system, emissions control systems
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP)
Intake Exhaust Cooling:
Intake manifold, exhaust manifold, catalytic converter, muffler, radiator, cooling fan, thermostat, water pump
Lube System:
Oil pump, oil filter, oil cooler, oil pan, lubrication specifications
Ignition Starting Charging:
Spark plugs, ignition coils, starter motor, alternator, battery system, wiring diagrams
Transmission Auto:
Automatic transmission overhaul, fluid service, torque converter, solenoid operation, shift control systems
Transmission Manual:
Manual transmission overhaul, clutch replacement, gear selection, lubrication
Drivetrain:
Transfer case (if applicable), propeller shaft, drive shafts, CV joints, differential overhaul, axle service
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, bushings, ball joints), wheel alignment specifications, steering column, power steering system (pump, rack, hoses), steering linkage
Brakes:
Disc and drum brake systems, hydraulic circuits, brake fluid specifications, ABS diagnostics and repair, parking brake system
Wheels Tires:
Tire pressure recommendations, wheel specifications, lug nut torque, tire rotation
Climate Control:
Air conditioning system operation, refrigerant servicing, compressor, evaporator, condenser, heater core, climate control panel diagnostics
Restraint Systems:
Supplemental Restraint System (SRS) - airbags, seat belts, SRS module diagnostics and repair, pre-tensioners
Electrical Body:
Complete vehicle wiring schematics, multiplex/CAN communication systems, lighting, power windows, door locks, power mirrors, wiper/washer system, horn, instrument cluster, meters, audio/visual systems, instrument panel components, interior trim, exterior body panels, engine hood, doors, glass, mirrors
Safety Security:
Engine immobilizer system, cruise control system
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems
Repair:
Detailed step-by-step repair instructions for virtually every component and system
Component Replacement:
Instructions for replacing individual parts and sub-assemblies
Rebuilding:
Comprehensive instructions for rebuilding major components like engines and transmissions
Troubleshooting Guides:
Systematic troubleshooting guides with diagnostic flowcharts for common faults.
Technical Depth
Depth:
Factory-level technical detail, suitable for professional technicians and advanced DIY enthusiasts
Illustrations Diagrams:
Includes detailed diagrams, illustrations, and exploded views for component identification and assembly/disassembly procedures.
Wiring Schematics:
Comprehensive vehicle wiring schematics for all electrical systems, crucial for diagnosis and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable, with ability to enlarge images for detailed viewing
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Format:
Digital - Printable on standard paper sizes (A4, Letter, etc.)
Software Requirements
Reader Requirement:
Adobe PDF Reader (free)
Unzip Requirement:
Winzip or compatible extraction utility (free)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
K3-VE (1.3L DOHC 4-cylinder VVT-i)
Engine Displacement:
1298 cc (1.3 Liters)
Performance
Horsepower Typical:
Approx. 86-93 hp (depending on market and tuning)
Torque Typical:
Approx. 115-125 Nm (85-92 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with VVT-i (Variable Valve Timing with intelligence)
Engine Features
Engine Type:
Naturally Aspirated Inline 4-cylinder
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission
Optional
Optional Transmission Type:
4-Speed Automatic Transmission
Features
Auto Transmission Features:
Electronically controlled, likely with overdrive
Fluid Type
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III/VI or equivalent)
Manual Transmission Fluid:
Refer to manual for specific gear oil type (e.g., API GL-4)
📐 Dimensions
Exterior
Length:
Approx. 3,600 - 3,750 mm (depending on exact variant)
Width:
Approx. 1,665 - 1,690 mm
Height:
Approx. 1,540 - 1,560 mm
Weights
Curb Weight:
Approx. 950 - 1050 kg (depending on transmission and trim)
Wheels
Wheelbase:
Approx. 2,460 mm
Wheel Bolt Pattern
Bolt Pattern:
4 x 100 mm
Wheel Size
Standard Wheel Size:
14-inch or 15-inch alloy or steel wheels
Tire Size
Standard Tire Size:
e.g., 175/65 R14 or 185/55 R15
🛡️ Safety Features
Ratings
Euroncap Rating Typical:
Likely achieved a moderate rating; Euro NCAP ratings for this generation varied by year and specific test protocols. Manual would detail specific safety system design and testing.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) (likely standard or optional)
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional on some trims), seatbelt pre-tensioners, impact-absorbing body structure
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with basic speaker setup. Manual covers installation/removal and troubleshooting.
Driver Assistance
Driver Assistance Systems:
ABS, EBD. More advanced systems like traction control or stability control were less common in this segment in 2006, but the manual would cover any equipped systems.
Connectivity
Connectivity Features:
Limited connectivity for the era; manual covers standard wiring for optional accessories and basic diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type used. Manual will specify exact interval and oil grade.
Spark Plug Replacement:
Intervals vary based on spark plug type (copper, platinum, iridium), typically between 30,000-100,000 km. Manual will specify.
Timing Belt Replacement:
The K3-VE engine uses a timing chain, which generally does not have a scheduled replacement interval but requires inspection for wear and tension. If it were a belt, intervals would typically be 90,000-120,000 km.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific viscosity grade (e.g., 0W-20, 5W-30) and API/ILSAC certification.
Coolant Specification:
Ethylene glycol-based coolant. Manual will specify capacity and type (e.g., Toyota Super Long Life Coolant or equivalent).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. Manual will specify.
Known Issues
Common Wear Items:
Exhaust system components (corrosion), suspension bushings, front wheel bearings, ignition coils, early signs of clutch wear on manual transmissions.
Common Issues
Electrical Issues:
Occasional issues with window regulators, central locking actuators, and instrument cluster illumination on higher mileage examples.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for its compact and fuel-efficient vehicles, often with a focus on reliability and affordability.
Model Evolution
Generation Introduction:
The second generation Sirion (M300) was introduced in 2004 and featured a more modern design and improved interior packaging compared to its predecessor.
Production
Production Period:
2004-2011 (for the M300 series)
Manufacturing Location
Manufacturing Plants:
Primarily manufactured in Japan and potentially other Daihatsu/Toyota-affiliated plants globally.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2006 Sirion may be regional, the Daihatsu brand generally garners recognition for fuel economy and reliability in the compact car segment.
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