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Daihatsu Terios 2 J200 2008 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 (J200) Year: 2008 Codes Chassis Code: J200 Series 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Utility Vehicle (CUV). Target Audience: Families, individuals seeking a versatile and capable compact vehicle, often with light off-road or all-weather capability. Competitive Analysis Key Competitors 2008: Honda CR-V, Toyota RAV4, Nissan Qashqai/Rogue, Suzuki Grand Vitara, Mitsubishi Outlander, Ford EcoSport, Hyundai Tucson. Key Features Powertrain Options: Typically offered with reliable 1.5L or 2.0L gasoline engines, often with available All-Wheel Drive (AWD). Body Style: Compact 5-door SUV with a relatively tall stance and practical interior packaging. Utility: Focus on practicality, good visibility, and ease of driving in urban and suburban environments, with some off-road capability for its class. Value Proposition Selling Points: Affordability, reliability, fuel efficiency (relative to larger SUVs), compact size for maneuverability. 📋 Manual Details Coverage Areas Main Coverage: Complete factory service and repair Specific Systems Covered: Engine mechanical, engine control system, fuel system, exhaust system, cooling system, lubrication system, starting system, charging system, transmission (manual and automatic), drivetrain, suspension, steering, brakes, body electrical, body hardware, climate control, safety systems (ABS, airbags), chassis components. Page Count Estimated Pages: Hundreds of pages (exact count not specified in product description, but implied comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed based on typical market distribution for such manuals) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, disassembly, assembly, component specifications, torques, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing systems, valve train. Engine Management: ECU diagnosis, sensor testing (MAP, TPS, ECT, CKP, CMP), actuator testing (injectors, ignition coils), emissions control systems, diagnostic trouble codes (DTCs). Fuel System: Fuel pump operation, fuel filter replacement, fuel injectors, fuel pressure testing, fuel tank service, EVAP system. Transmission Manual: Clutch system, gearbox disassembly and assembly, gearshift mechanism, fluid specifications, internal component inspection. Transmission Automatic: Transmission fluid service, torque converter operation, valve body diagnostics, solenoid testing, internal transmission repair (if applicable). Drivetrain: Front-wheel drive (FWD) components, rear-wheel drive (RWD) components (if applicable), transfer case operation (4WD models), driveshafts, CV joints, differential inspection and service. Suspension: Front and rear suspension component identification, strut replacement, spring replacement, ball joint service, bushing replacement, alignment specifications. Steering: Power steering system diagnosis, hydraulic pump testing, steering rack inspection and repair, tie rod ends, steering column service. Brakes: Brake pad replacement, brake rotor replacement, brake caliper service, brake bleeding procedures, ABS system diagnostics, parking brake adjustment. Electrical System: Battery, starting and charging systems, fuses and relays, lighting systems (headlights, taillights, interior), wiring diagrams, power windows, door locks, mirrors, horn, wiper systems. Body And Trim: Exterior panel removal and installation (doors, fenders, hood, tailgate), interior trim panel removal, bumper repair, glass replacement, weatherstripping. Climate Control: Air conditioning system components (compressor, condenser, evaporator), refrigerant handling, HVAC system diagnostics, blower motor replacement, heater core service. Procedures Included Maintenance Tasks: Routine oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-offs, belt inspection and replacement, brake inspections, tire rotations. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic flowcharts, component testing procedures, use of diagnostic tools and scan equipment. Repair Procedures: Step-by-step instructions for component replacement and repair, assembly and disassembly sequences, critical torque specifications, special tool requirements. Recalibration Procedures: Procedures for recalibrating sensors or systems after component replacement (e.g., throttle position sensor, steering angle sensor). Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Information relevant to using OBD-II scanners and specialized diagnostic equipment. Component Specs: Detailed specifications for all major mechanical and electrical components, including tolerances and wear limits. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for easy navigation and keyword finding. Print Quality Quality: High-resolution, suitable for clear printing of diagrams, text, and images. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Code Typical: 3SZ-VE (1.5L DOHC VVT-i) Engine Displacement: 1495 cc (1.5 Liters) Engine Type: Inline-4, naturally aspirated, DOHC, 16 valves, VVT-i (Variable Valve Timing - intelligent). Performance Horsepower Ps: Approx. 105-110 PS (metric horsepower) at 6000-6400 rpm (variant dependent). Torque Nm: Approx. 140-145 Nm (Newton-meters) at 4400-4800 rpm (variant dependent). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), multi-point injection. Fuel Type: Unleaded Gasoline (Petrol). Cooling System Coolant Type: Ethylene Glycol based coolant (typically 50/50 mix with distilled water). Lubrication System Oil Grade Typical: 0W-20 or 5W-30 API SN or higher. Oil Capacity Liters: Approx. 3.9 - 4.2 liters (including filter) for 1.5L engine (check manual for exact). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT). Optional Transmission Type: 4-speed Automatic Transmission (AT). Features Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available. Fluid Specifications At Transmission Fluid Type: Dexron...
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Daihatsu Terios 2 J200 2008 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2 (J200)
Year:
2008
Codes
Chassis Code:
J200 Series
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover Utility Vehicle (CUV).
Target Audience:
Families, individuals seeking a versatile and capable compact vehicle, often with light off-road or all-weather capability.
Competitive Analysis
Key Competitors 2008:
Honda CR-V, Toyota RAV4, Nissan Qashqai/Rogue, Suzuki Grand Vitara, Mitsubishi Outlander, Ford EcoSport, Hyundai Tucson.
Key Features
Powertrain Options:
Typically offered with reliable 1.5L or 2.0L gasoline engines, often with available All-Wheel Drive (AWD).
Body Style:
Compact 5-door SUV with a relatively tall stance and practical interior packaging.
Utility:
Focus on practicality, good visibility, and ease of driving in urban and suburban environments, with some off-road capability for its class.
Value Proposition
Selling Points:
Affordability, reliability, fuel efficiency (relative to larger SUVs), compact size for maneuverability.
📋 Manual Details
Coverage Areas
Main Coverage:
Complete factory service and repair
Specific Systems Covered:
Engine mechanical, engine control system, fuel system, exhaust system, cooling system, lubrication system, starting system, charging system, transmission (manual and automatic), drivetrain, suspension, steering, brakes, body electrical, body hardware, climate control, safety systems (ABS, airbags), chassis components.
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified in product description, but implied comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed based on typical market distribution for such manuals)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, disassembly, assembly, component specifications, torques, cylinder head, crankshaft, pistons, connecting rods, camshafts, timing systems, valve train.
Engine Management:
ECU diagnosis, sensor testing (MAP, TPS, ECT, CKP, CMP), actuator testing (injectors, ignition coils), emissions control systems, diagnostic trouble codes (DTCs).
Fuel System:
Fuel pump operation, fuel filter replacement, fuel injectors, fuel pressure testing, fuel tank service, EVAP system.
Transmission Manual:
Clutch system, gearbox disassembly and assembly, gearshift mechanism, fluid specifications, internal component inspection.
Transmission Automatic:
Transmission fluid service, torque converter operation, valve body diagnostics, solenoid testing, internal transmission repair (if applicable).
Drivetrain:
Front-wheel drive (FWD) components, rear-wheel drive (RWD) components (if applicable), transfer case operation (4WD models), driveshafts, CV joints, differential inspection and service.
Suspension:
Front and rear suspension component identification, strut replacement, spring replacement, ball joint service, bushing replacement, alignment specifications.
Steering:
Power steering system diagnosis, hydraulic pump testing, steering rack inspection and repair, tie rod ends, steering column service.
Brakes:
Brake pad replacement, brake rotor replacement, brake caliper service, brake bleeding procedures, ABS system diagnostics, parking brake adjustment.
Electrical System:
Battery, starting and charging systems, fuses and relays, lighting systems (headlights, taillights, interior), wiring diagrams, power windows, door locks, mirrors, horn, wiper systems.
Body And Trim:
Exterior panel removal and installation (doors, fenders, hood, tailgate), interior trim panel removal, bumper repair, glass replacement, weatherstripping.
Climate Control:
Air conditioning system components (compressor, condenser, evaporator), refrigerant handling, HVAC system diagnostics, blower motor replacement, heater core service.
Procedures Included
Maintenance Tasks:
Routine oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-offs, belt inspection and replacement, brake inspections, tire rotations.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic flowcharts, component testing procedures, use of diagnostic tools and scan equipment.
Repair Procedures:
Step-by-step instructions for component replacement and repair, assembly and disassembly sequences, critical torque specifications, special tool requirements.
Recalibration Procedures:
Procedures for recalibrating sensors or systems after component replacement (e.g., throttle position sensor, steering angle sensor).
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
Information relevant to using OBD-II scanners and specialized diagnostic equipment.
Component Specs:
Detailed specifications for all major mechanical and electrical components, including tolerances and wear limits.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for easy navigation and keyword finding.
Print Quality
Quality:
High-resolution, suitable for clear printing of diagrams, text, and images.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
3SZ-VE (1.5L DOHC VVT-i)
Engine Displacement:
1495 cc (1.5 Liters)
Engine Type:
Inline-4, naturally aspirated, DOHC, 16 valves, VVT-i (Variable Valve Timing - intelligent).
Performance
Horsepower Ps:
Approx. 105-110 PS (metric horsepower) at 6000-6400 rpm (variant dependent).
Torque Nm:
Approx. 140-145 Nm (Newton-meters) at 4400-4800 rpm (variant dependent).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), multi-point injection.
Fuel Type:
Unleaded Gasoline (Petrol).
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water).
Lubrication System
Oil Grade Typical:
0W-20 or 5W-30 API SN or higher.
Oil Capacity Liters:
Approx. 3.9 - 4.2 liters (including filter) for 1.5L engine (check manual for exact).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT).
Optional
Transmission Type:
4-speed Automatic Transmission (AT).
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) available.
Fluid Specifications At
Transmission Fluid Type:
Dexron III or equivalent ATF (for automatic transmission, check manual for specific part number/type).
📐 Dimensions
Exterior
Length Mm:
Approx. 4000-4055 mm.
Width Mm:
Approx. 1695-1700 mm.
Height Mm:
Approx. 1680-1740 mm.
Wheelbase Mm:
Approx. 2430-2440 mm.
Weights
Curb Weight Kg:
Approx. 1150-1250 kg (depending on configuration).
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by market and specific test year. Generally aimed for 4-star ratings in frontal and side impacts where tested.
Active Features
ABS:
Standard on most models.
E Brake Assist:
Not typically standard, optional on higher trims.
Passive Features
Airbags:
Front airbags standard; side and curtain airbags optional on some trims.
Seatbelts:
3-point ELR seatbelts with pre-tensioners and force limiters (front seats).
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD player, possibly with MP3 compatibility and auxiliary input. Some models may have upgraded systems with navigation.
Display:
Basic LCD display for audio and climate control.
Driver Assistance
Traction Control:
Available on some AWD models.
Stability Control:
Electronic Stability Control (ESC) / Vehicle Stability Control (VSC) may be optional or standard on certain trims/markets.
Connectivity
Bluetooth:
Optional on higher trims or aftermarket installations.
Usb Port:
Rarely standard on this generation; typically aftermarket.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Every 10,000 km or 12 months, whichever comes first (typical for Japanese vehicles).
Air Filter Replacement Km:
Every 20,000 - 40,000 km (check manual).
Spark Plug Replacement Km:
Iridium type spark plugs: 100,000 km (typical for modern engines).
Fluid Specifications
Coolant Capacity Liters:
Approx. 5.2 - 5.5 liters (check manual).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Brake pads and rotors, suspension bushings, exhaust system components (muffler, catalytic converter), AC compressor seals.
Potential Engine Issues:
Oil consumption may occur on higher mileage engines; occasional issues with crankshaft position sensors or ignition coils.
Potential Transmission Issues:
Automatic transmissions can be sensitive to fluid degradation; regular maintenance is key. Manual transmissions are generally robust.
Electrical Quirks:
Corrosion on electrical connectors, especially in areas with salt exposure; power window motor failures can occur.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Known for producing small, economical, and reliable vehicles, often with a strong presence in Japanese domestic market and emerging markets.
Model Evolution
Terios Generations:
First generation (J100) launched in 1997. Second generation (J200) introduced in 2006, with a significant redesign and larger dimensions.
J200 Redesign:
The J200 generation adopted a more modern and rounded styling, improved interior space, and updated powertrains.
Production
Manufacturing Location:
Primarily manufactured in Japan, and potentially under license or by partners in other countries.
🏆 Awards & Recognition
Recognitions
Jd Power Ratings:
Daihatsu models generally receive good ratings for dependability and initial quality in markets where they are sold.
Certifications
Emissions Standards:
Compliant with Euro IV and equivalent emissions standards for the model year.
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