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Daihatsu Terios 2 J200 2006-2014 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 Chassis Code: J200 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Codes Engine Codes Covered: Commonly 3SZ-VE (1.5L), K3-VE (1.3L) depending on region 👋 Introduction Market Position Vehicle Segment: Compact SUV, Urban Crossover Target Audience: Individuals seeking a practical, versatile, and often fuel-efficient small SUV for city driving and light off-roading Competitive Analysis Key Competitors: Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Suzuki Vitara, Nissan Qashqai (depending on market) Key Features Vehicle Characteristics: Compact dimensions, available AWD, practical interior, affordability, maneuverability 📋 Manual Details Coverage Areas All Major Systems: Yes Region Specific Variations: Likely covers global variations common to J200 platform Page Count Estimated Pages: Over 1000 (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, repair, and reassembly of engine components Engine Management: Ignition system, fuel injection system, emissions control, sensors, ECU diagnostics Transmission Manual: Clutch, gearbox, shift mechanisms, overhaul procedures Transmission Automatic: ATF checks, filter replacement, diagnostic procedures (if applicable) Drivetrain AWD: Transfer case, propeller shaft, differential (front and rear), drive shafts, AWD system operation Suspension: Front and rear suspension components, alignment, shock absorbers, springs Steering: Power steering system, steering column, steering rack/box Brakes: Front and rear brake systems (disc/drum), ABS, parking brake, hydraulic system Electrical System: Battery, charging system, starting system, lighting, horns, wipers, power windows Body And Interior: Body panels, doors, bumpers, seats, dashboard, trim removal and installation HVAC: Air conditioning, heating, ventilation system, components, refrigerant handling Safety Systems: Airbag system, seatbelt pre-tensioners Diagnostic Troubleshooting: Flowcharts, fault codes, symptom-based troubleshooting Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement Component Replacement: Detailed steps for replacing all major components Diagnostic Testing: Using scan tools, multimeters, pressure gauges for troubleshooting Overhaul Procedures: Complete rebuild instructions for engines, transmissions, differentials Torque Specifications: Precise torque values for all fasteners Wiring Diagrams: Comprehensive electrical schematics for all systems Special Tool Requirements: Identification of specific tools needed for certain repairs Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds Diagnostic Capability: Advanced diagnostic procedures and troubleshooting trees Body Repair: Includes procedures for bodywork and collision repair 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically for professionally produced PDFs) Printable: Yes Print Quality Quality: High-resolution scans or original digital files, ensuring clarity of diagrams and text Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.5 Liters (1495cc) Engine 1 Code: 3SZ-VE Engine 1 Cylinders: 4-cylinder, Inline Engine 1 Valvetrain: DOHC, 16 Valves (with VVT-i or similar variable valve timing system depending on market) Engine 1 Horsepower: Approximately 109-110 PS (80-81 kW; 107-109 hp) at 6000 rpm Engine 1 Torque: Approximately 141-145 Nm (103-107 lb-ft) at 4400 rpm Secondary Engine Engine 2 Displacement: 1.3 Liters (1298cc) Engine 2 Code: K3-VE Engine 2 Horsepower: Approximately 87-94 PS (64-69 kW; 86-93 hp) at around 6000 rpm Engine 2 Torque: Approximately 120-125 Nm (89-92 lb-ft) at around 3200-4400 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Emission Control: Catalytic Converter, Oxygen Sensors, EGR (where applicable) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) AWD System Type: Viscous coupling type or electronically controlled AWD (specifics vary by market and trim) 📐 Dimensions Exterior Length: Approximately 4005 mm (157.7 in) Width: Approximately 1690 mm (66.5 in) Height: Approximately 1700-1720 mm (66.9-67.7 in), depending on roof rails Wheelbase: Approximately 2580 mm (101.6 in) Ground Clearance: Approximately 180-195 mm (7.1-7.7 in) Weights Curb Weight: Approximately 1150-1250 kg (2535-2756 lbs), depending on configuration 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing agency (e.g., ANCAP, Euro NCAP). May not have received top ratings in earlier iterations. Active Features Braking ABS: Anti-lock Braking System (ABS) often standard or available Braking Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS Passive Features Airbags: Front airbags for driver and passenger; side and curtain airbags may be available on higher trims or specific markets. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants Child Seat Anchors: ISOFIX/LATCH child seat anchor points in rear seats 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with 4-6 speakers. Higher trims might have MP3 compatibility or auxiliary input. Navigation: Optional satellite navigation system available on some higher trim levels, depending on market. Driver Assistance Cruise Control: Available on higher-specification models. Parking Sensors: Optional rear parking sensors may be fitted. Connectivity Aux Input: Auxiliary audio input jack often available for connecting external devices. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km...
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Daihatsu Terios 2 J200 2006-2014 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2
Chassis Code:
J200
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Codes
Engine Codes Covered:
Commonly 3SZ-VE (1.5L), K3-VE (1.3L) depending on region
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV, Urban Crossover
Target Audience:
Individuals seeking a practical, versatile, and often fuel-efficient small SUV for city driving and light off-roading
Competitive Analysis
Key Competitors:
Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Suzuki Vitara, Nissan Qashqai (depending on market)
Key Features
Vehicle Characteristics:
Compact dimensions, available AWD, practical interior, affordability, maneuverability
📋 Manual Details
Coverage Areas
All Major Systems:
Yes
Region Specific Variations:
Likely covers global variations common to J200 platform
Page Count
Estimated Pages:
Over 1000 (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, repair, and reassembly of engine components
Engine Management:
Ignition system, fuel injection system, emissions control, sensors, ECU diagnostics
Transmission Manual:
Clutch, gearbox, shift mechanisms, overhaul procedures
Transmission Automatic:
ATF checks, filter replacement, diagnostic procedures (if applicable)
Drivetrain AWD:
Transfer case, propeller shaft, differential (front and rear), drive shafts, AWD system operation
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs
Steering:
Power steering system, steering column, steering rack/box
Brakes:
Front and rear brake systems (disc/drum), ABS, parking brake, hydraulic system
Electrical System:
Battery, charging system, starting system, lighting, horns, wipers, power windows
Body And Interior:
Body panels, doors, bumpers, seats, dashboard, trim removal and installation
HVAC:
Air conditioning, heating, ventilation system, components, refrigerant handling
Safety Systems:
Airbag system, seatbelt pre-tensioners
Diagnostic Troubleshooting:
Flowcharts, fault codes, symptom-based troubleshooting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement
Component Replacement:
Detailed steps for replacing all major components
Diagnostic Testing:
Using scan tools, multimeters, pressure gauges for troubleshooting
Overhaul Procedures:
Complete rebuild instructions for engines, transmissions, differentials
Torque Specifications:
Precise torque values for all fasteners
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Special Tool Requirements:
Identification of specific tools needed for certain repairs
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds
Diagnostic Capability:
Advanced diagnostic procedures and troubleshooting trees
Body Repair:
Includes procedures for bodywork and collision repair
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes (typically for professionally produced PDFs)
Printable:
Yes
Print Quality
Quality:
High-resolution scans or original digital files, ensuring clarity of diagrams and text
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.5 Liters (1495cc)
Engine 1 Code:
3SZ-VE
Engine 1 Cylinders:
4-cylinder, Inline
Engine 1 Valvetrain:
DOHC, 16 Valves (with VVT-i or similar variable valve timing system depending on market)
Engine 1 Horsepower:
Approximately 109-110 PS (80-81 kW; 107-109 hp) at 6000 rpm
Engine 1 Torque:
Approximately 141-145 Nm (103-107 lb-ft) at 4400 rpm
Secondary Engine
Engine 2 Displacement:
1.3 Liters (1298cc)
Engine 2 Code:
K3-VE
Engine 2 Horsepower:
Approximately 87-94 PS (64-69 kW; 86-93 hp) at around 6000 rpm
Engine 2 Torque:
Approximately 120-125 Nm (89-92 lb-ft) at around 3200-4400 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR (where applicable)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
AWD System Type:
Viscous coupling type or electronically controlled AWD (specifics vary by market and trim)
📐 Dimensions
Exterior
Length:
Approximately 4005 mm (157.7 in)
Width:
Approximately 1690 mm (66.5 in)
Height:
Approximately 1700-1720 mm (66.9-67.7 in), depending on roof rails
Wheelbase:
Approximately 2580 mm (101.6 in)
Ground Clearance:
Approximately 180-195 mm (7.1-7.7 in)
Weights
Curb Weight:
Approximately 1150-1250 kg (2535-2756 lbs), depending on configuration
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing agency (e.g., ANCAP, Euro NCAP). May not have received top ratings in earlier iterations.
Active Features
Braking ABS:
Anti-lock Braking System (ABS) often standard or available
Braking Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS
Passive Features
Airbags:
Front airbags for driver and passenger; side and curtain airbags may be available on higher trims or specific markets.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points in rear seats
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with 4-6 speakers. Higher trims might have MP3 compatibility or auxiliary input.
Navigation:
Optional satellite navigation system available on some higher trim levels, depending on market.
Driver Assistance
Cruise Control:
Available on higher-specification models.
Parking Sensors:
Optional rear parking sensors may be fitted.
Connectivity
Aux Input:
Auxiliary audio input jack often available for connecting external devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles) or as needed based on conditions.
Spark Plug Replacement:
Iridium spark plugs typically 80,000-100,000 km (50,000-60,000 miles); standard plugs earlier.
Coolant Replacement:
Initial change around 100,000-120,000 km (60,000-75,000 miles), then every 40,000-60,000 km (24,000-36,000 miles) or 2-4 years.
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL, SM or ILSAC GF-3, GF-4 certified. Viscosity typically 5W-30 or 10W-30 (refer to manual for exact specification).
Engine Oil Capacity:
Approximately 3.8 - 4.2 Liters (4.0 - 4.4 US Quarts) with filter change for 1.5L engine.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III/Mercon compatible ATF (Automatic Transmission Fluid).
Coolant Type:
Ethylene glycol-based, P-HOAT (Phosphate Organic Acid Technology) or similar extended-life coolant, typically pink or red.
Known Issues
Common Problems:
Potential for minor oil leaks from valve cover or oil pan, clutch wear on manual transmissions with high mileage, occasional catalytic converter issues, and typical wear items (brakes, suspension bushings).
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, reliable, and affordable vehicles, often specializing in kei cars and compact utility vehicles.
Model Evolution
Terios Lineage:
The Terios nameplate has been used for a series of compact SUVs. The J200 generation represents a significant redesign from the first generation (J100), offering a more modern platform and styling.
Production
Production Years:
J200 generation: circa 2006-2017 (with facelifts), covered years 2006-2014
Manufacturing Locations:
Primarily Japan; often manufactured or assembled in other regions like Indonesia (where it's known as Daihatsu Terios or Toyota Rush).
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While specific major awards for this generation are not widely publicized, the Terios has been recognized for its value and practicality in various markets, often receiving positive consumer reviews.
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