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Daihatsu Terios 2 J211 2006-2014 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation Chassis Code: J211 Model Years Covered: 2006-2014 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Target Audience: Individuals and families seeking a capable, compact, and fuel-efficient SUV with off-road potential. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models). Key Features Value Proposition: Offers a blend of practicality, affordability, and genuine four-wheel-drive capability in a compact SUV package. Distinguishing Traits: Robust construction, reliable engines, and often a more affordable entry point compared to some Japanese competitors. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Typically 800-1200+ pages, providing exhaustive detail. Exact count not provided in product info but reflects typical professional service manual size for this vehicle. 📖 Manual Coverage Systems Covered Engine: Detailed engine repair, overhaul, diagnostics, cooling system, lubrication system, fuel system, ignition system, emissions control. Transmission: Manual and Automatic transmission repair, overhaul, diagnostics, fluid specifications, shift control. Drivetrain: Four-wheel drive (4WD) system, transfer case, differentials (front and rear), drive shafts, CV joints, propeller shafts. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications. Steering: Power steering system components, pump, rack and pinion, steering column, alignment. Brakes: Front and rear brake systems (disc/drum), ABS, brake fluid specifications, master cylinder, calipers, pads, rotors, hydraulic lines. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, ECU, sensors. Body And Chassis: Body panel repair, doors, windows, mirrors, interior trim, underbody, frame diagnostics. HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics. Safety Systems: Airbag system diagnostics and replacement, seat belt mechanisms. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake inspection, tire rotation. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major mechanical and electrical components, including disassembly, reassembly, and adjustment. Diagnostics: Detailed diagnostic procedures, including use of scan tools, multimeter usage, and component testing. Overhaul: Complete engine and transmission overhaul procedures, including specifications for clearances and tolerances. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostics. Suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools Required: Basic hand tools, diagnostic scan tool (OBD-II compatible), multimeter, pressure gauges (fuel, coolant, oil), specialized tools for certain procedures (e.g., bearing pullers, spring compressors - detailed in manual). 📊 Manual Specifications File Format File Format: Digital PDF Searchability: Searchable text content within the PDF for quick information retrieval. Printability: Printable pages for offline use or hard copy reference. Digital Delivery: Instant download post-purchase. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Code Common: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 10.0:1 Horsepower Output: Approx. 107-109 PS (metric horsepower) @ 6000 rpm (varies slightly by market/tune) Torque Output: Approx. 14.4-14.7 kgf-m (141-144 Nm) @ 4400 rpm (varies slightly by market/tune) Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential Multi-point Injection Recommended Octane: 91 RON or higher (check local market recommendations) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain Options: Part-time Four-Wheel Drive (4WD) with center differential lock (often selectable) or Rear-Wheel Drive (RWD) on some models. Transmission Fluid Type Auto: Dexron III or equivalent (consult specific manual for exact part number, e.g., Toyota Genuine ATF Type T-IV or equivalent is common for similar era Daihatsu/Toyota transmissions) Transmission Fluid Type Manual: GL-4 SAE 75W-90 or SAE 80W-90 gear oil (consult specific manual) 📐 Dimensions Exterior Length: Approx. 4,195 mm Width: Approx. 1,690 mm Height: Approx. 1,705 mm Wheelbase: Approx. 2,580 mm Ground Clearance: Approx. 190-200 mm Weights Curb Weight: Approx. 1,350 - 1,450 kg (depending on trim and drivetrain) Cargo Cargo Volume Rear Seats Up: Variable, typically around 300-350 liters (estimated) Cargo Volume Rear Seats Folded: Significantly expanded, enabling transport of larger items. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and specific test. Early models may have fewer advanced safety features. Consult relevant safety agencies (e.g., Euro NCAP, JNCAP) for specific results. Active Features ABS: Available on most models, often standard. Ebs: Electronic Brake-force Distribution (EBD) often coupled with ABS. Passive Features Airbags: Front driver and passenger airbags standard on most models. Side airbags and curtain airbags may be optional on higher trims. Seatbelts: 3-point ELR seatbelts with pre-tensioners and force limiters for front occupants. Child Seat Anchors: ISOFIX/LATCH child seat anchorage points in rear seats. 💡 Technology Features Infotainment Head Unit: Factory-fitted radio/CD player, often with MP3 compatibility. Higher trims may...
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Daihatsu Terios 2 J211 2006-2014 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
2nd Generation
Chassis Code:
J211
Model Years Covered:
2006-2014
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Target Audience:
Individuals and families seeking a capable, compact, and fuel-efficient SUV with off-road potential.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models).
Key Features
Value Proposition:
Offers a blend of practicality, affordability, and genuine four-wheel-drive capability in a compact SUV package.
Distinguishing Traits:
Robust construction, reliable engines, and often a more affordable entry point compared to some Japanese competitors.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Typically 800-1200+ pages, providing exhaustive detail. Exact count not provided in product info but reflects typical professional service manual size for this vehicle.
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, diagnostics, cooling system, lubrication system, fuel system, ignition system, emissions control.
Transmission:
Manual and Automatic transmission repair, overhaul, diagnostics, fluid specifications, shift control.
Drivetrain:
Four-wheel drive (4WD) system, transfer case, differentials (front and rear), drive shafts, CV joints, propeller shafts.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications.
Steering:
Power steering system components, pump, rack and pinion, steering column, alignment.
Brakes:
Front and rear brake systems (disc/drum), ABS, brake fluid specifications, master cylinder, calipers, pads, rotors, hydraulic lines.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, ECU, sensors.
Body And Chassis:
Body panel repair, doors, windows, mirrors, interior trim, underbody, frame diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics.
Safety Systems:
Airbag system diagnostics and replacement, seat belt mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, brake inspection, tire rotation.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including disassembly, reassembly, and adjustment.
Diagnostics:
Detailed diagnostic procedures, including use of scan tools, multimeter usage, and component testing.
Overhaul:
Complete engine and transmission overhaul procedures, including specifications for clearances and tolerances.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostics. Suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools Required:
Basic hand tools, diagnostic scan tool (OBD-II compatible), multimeter, pressure gauges (fuel, coolant, oil), specialized tools for certain procedures (e.g., bearing pullers, spring compressors - detailed in manual).
📊 Manual Specifications
File Format
File Format:
Digital PDF
Searchability:
Searchable text content within the PDF for quick information retrieval.
Printability:
Printable pages for offline use or hard copy reference.
Digital Delivery:
Instant download post-purchase.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i
Displacement:
1.5 Liters (1495 cc)
Bore X Stroke:
72.0 mm x 91.8 mm
Compression Ratio:
10.0:1
Horsepower Output:
Approx. 107-109 PS (metric horsepower) @ 6000 rpm (varies slightly by market/tune)
Torque Output:
Approx. 14.4-14.7 kgf-m (141-144 Nm) @ 4400 rpm (varies slightly by market/tune)
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-point Injection
Recommended Octane:
91 RON or higher (check local market recommendations)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Options:
Part-time Four-Wheel Drive (4WD) with center differential lock (often selectable) or Rear-Wheel Drive (RWD) on some models.
Transmission Fluid Type Auto:
Dexron III or equivalent (consult specific manual for exact part number, e.g., Toyota Genuine ATF Type T-IV or equivalent is common for similar era Daihatsu/Toyota transmissions)
Transmission Fluid Type Manual:
GL-4 SAE 75W-90 or SAE 80W-90 gear oil (consult specific manual)
📐 Dimensions
Exterior
Length:
Approx. 4,195 mm
Width:
Approx. 1,690 mm
Height:
Approx. 1,705 mm
Wheelbase:
Approx. 2,580 mm
Ground Clearance:
Approx. 190-200 mm
Weights
Curb Weight:
Approx. 1,350 - 1,450 kg (depending on trim and drivetrain)
Cargo
Cargo Volume Rear Seats Up:
Variable, typically around 300-350 liters (estimated)
Cargo Volume Rear Seats Folded:
Significantly expanded, enabling transport of larger items.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and specific test. Early models may have fewer advanced safety features. Consult relevant safety agencies (e.g., Euro NCAP, JNCAP) for specific results.
Active Features
ABS:
Available on most models, often standard.
Ebs:
Electronic Brake-force Distribution (EBD) often coupled with ABS.
Passive Features
Airbags:
Front driver and passenger airbags standard on most models. Side airbags and curtain airbags may be optional on higher trims.
Seatbelts:
3-point ELR seatbelts with pre-tensioners and force limiters for front occupants.
Child Seat Anchors:
ISOFIX/LATCH child seat anchorage points in rear seats.
💡 Technology Features
Infotainment
Head Unit:
Factory-fitted radio/CD player, often with MP3 compatibility. Higher trims may feature optional DVD or touch-screen units. Aux input common.
Speakers:
Typically 4-6 speaker system, depending on trim level.
Driver Assistance
Parking Sensors:
Optional on some higher trim levels.
Cruise Control:
Available on most automatic transmission models and higher trim manual models.
Connectivity
Bluetooth:
Optional on later models or as an aftermarket addition.
Usb Port:
Rarely standard on early models; often an aftermarket addition or found on later year specific trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 6 months, whichever comes first (recommend checking manual for specific conditions).
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 20,000-40,000 km or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 20,000-40,000 km or annually.
Spark Plug Replacement:
Typically 80,000-100,000 km for iridium-tipped plugs, or sooner for conventional plugs (check manual).
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 API SN/SP or ILSAC GF-5/GF-6 (check manual for specific viscosity grade and API rating).
Engine Oil Capacity:
Approx. 3.9 Liters (with filter change).
Coolant Type:
Ethylene Glycol based, P-HOAT (Phosphate-Hybrid Organic Acid Technology) or OAT coolant - typically pink or red. (e.g., Toyota Super Long Life Coolant or equivalent).
Coolant Capacity:
Approx. 5.0-5.5 Liters.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Minor:
Occasional rough idling due to carbon buildup on throttle body or intake valves; spark plug fouling.
Engine Major:
While generally reliable, premature wear on timing chain guides and tensioners can occur if oil changes are neglected.
Transmission Minor:
Occasional hard shifts or delayed engagement in automatic transmissions, often related to fluid degradation or solenoid issues.
Suspension Wear:
Wear of bushings, ball joints, and tie rod ends are common due to the vehicle's intended use and age.
Electrical Quirks:
Corrosion on electrical connectors, particularly in humid climates, can lead to intermittent faults.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu is known for its expertise in compact and lightweight vehicles, often with a focus on reliability and practicality.
Model Evolution
Terios Lineage:
The Terios has a history dating back to 1997, evolving from a more rugged, body-on-frame small SUV to a more modern unibody crossover for its second generation (J211).
Production
Manufacturing Locations:
Primarily manufactured in Japan and by licensed partners in other countries (e.g., Indonesia, India).
Global Availability:
Sold globally under various names, including Daihatsu Terios, Toyota Rush, and Toyota Cami (early generations).
🏆 Awards & Recognition
Recognitions
Specific Awards:
While not often winning major 'Car of the Year' awards, the Terios has consistently been recognized for its value, reliability, and off-road capability within its segment, particularly in markets where it's a primary choice for practical utility.
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