2014 Daihatsu Terios (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2014 Generation: 2nd Generation (J200 Series) Codes Chassis Codes: J200, J210 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Demographic: Individuals and families seeking practical, affordable, and capable small SUVs, often with available AWD. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Qashqai/Rogue Sport, Ford EcoSport, Suzuki Vitara/Escudo. Key Features Value Proposition: Affordability, reliability, compact size with surprisingly versatile interior and cargo space, optional AWD capability. Design Philosophy: Practicality and functionality over outright luxury or aggressive styling. 📋 Manual Details Coverage Areas Primary Coverage: All Models & All Repairs A-Z Specific Markets: Global (specific regional variations may apply, covered if distinct) Page Count Estimated Page Count: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, overhaul procedures, component testing for all engine variants (e.g., 3SZ-VE). Engine Management: ECU operation, sensor diagnostics (MAP, TPS, O2, crank/cam), fuel injection, ignition system. Fuel System: Fuel pump, injectors, pressure regulator, tank, lines, EVAP system. Exhaust System: Catalytic converter, mufflers, sensors (e.g., lambda), emissions control. Cooling System: Radiator, thermostat, water pump, hoses, fan operation, coolant specifications. Lubrication System: Oil pump, oil filter, oil pressure, oil specifications. Transmission Manual: Disassembly, assembly, component replacement, clutch operation, fluid specifications. Transmission Automatic: Hydraulic control, valve body, torque converter, planetary gear sets, fluid specifications, electronic control. Drivetrain AWD: Transfer case, viscous coupling (if applicable), differentials (front/rear), driveshafts, CV joints, fluid specifications. Suspension Front: MacPherson strut, control arms, bushings, ball joints, wheel bearings, alignment specifications. Suspension Rear: Multi-link or coil spring/beam axle, shock absorbers, control arms, bushings, alignment specifications. Steering System: Power steering pump, rack and pinion, steering column, fluid type, diagnostics. Braking System: Front discs, rear drums/discs, ABS components, brake lines, master cylinder, caliper/wheel cylinder overhaul, fluid specifications, bleeding procedures. Wheels Tires: Tire pressure, rotation, sizing, wheel torque specifications. Body Exterior: Panel replacement, hinges, latches, bumpers, glass, trim. Body Interior: Seat removal, dashboard disassembly, trim panels, headliner. HVAC: AC compressor, condenser, evaporator, refrigerant type, heater core, blower motor, controls, diagnostics. Electrical Chassis: Lighting (headlights, taillights, interior), wipers, horn, power windows, locks, mirrors. Electrical Powertrain: Starter, alternator, battery, wiring harnesses, sensor connections. Instrument Panel: Gauges, warning lights, switch operation, cluster repair. Safety Systems: Airbag system (SRS) diagnostics, seat belt pre-tensioners, system components. Diagnostics: OBD-II troubleshooting, DTC codes, wiring diagrams, connector pinouts, diagnostic procedures. Procedures Included Preventive Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection/replacement. Corrective Maintenance: Component replacement (e.g., water pump, alternator, starter, brake pads/rotors). Troubleshooting: Step-by-step diagnostic guides for common and uncommon issues, symptom-based troubleshooting trees. Repair Rebuild: Complete engine overhaul, transmission rebuild, differential service, suspension component replacement. Calibration Adjustment: Wheel alignment procedures, idle speed adjustments, basic sensor calibration where applicable. Electrical Diagnostics: Wiring harness tracing, component testing using multimeters, circuit diagnosis. Technical Depth Depth: Comprehensive (factory-level detail) Detail Level: Includes torque specifications, clearances, diagnostic trouble codes (DTCs), wiring diagrams, component testing values. Target Audience: Professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable for quick information retrieval. Print Quality Printability: Designed for easy printing of specific sections or the entire manual. Resolution: High-resolution images and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 1495 cc (1.5 Liters) Performance Horsepower Approx: 107-110 PS (approx. 105-108 bhp) Torque Approx: 140-141 Nm (approx. 103-104 lb-ft) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Other Variants Engine Option 2: K3-VE (1.3L, less common in 2014 models in many markets) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Optional Transmission Type Option: 5-speed Manual (availability varies by market and trim) Features Drivetrain Options: Front-Wheel Drive (FWD) or Permanent Four-Wheel Drive (4WD) Automatic Transmission Fluid: Dexron III or equivalent (specific Daihatsu part numbers provided in manual) Manual Transmission Fluid: API GL-4, SAE 75W-90 (specific Daihatsu part numbers provided in manual) 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 inches) Width: Approx. 1,690 mm (66.5 inches) Height: Approx. 1,705 mm (67.1 inches) Wheelbase: Approx. 2,580 mm (101.6 inches) Weights Curb Weight: Approx. 1,150 - 1,300 kg (2,535 - 2,866 lbs) depending on configuration Cargo Cargo Volume Seats Up: Approx. 310-350 Liters (10.9-12.4 cu ft) Cargo Volume Seats Down: Approx. 850-900 Liters (30.0-31.8 cu ft) 🛡️ Safety Features Ratings Ancap Rating: 4 Stars (for some configurations and markets, always verify specific test results) Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brakeforce Distribution) Traction Control: Optional or Standard on higher trims/4WD models Passive Features Airbags: Front airbags standard, side and curtain airbags optional depending on trim and market. Seatbelts: Three-point seat belts with pre-tensioners and force limiters for front occupants. 💡 Technology...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Year:

Generation:

2nd Generation (J200 Series)

Codes

Chassis Codes:

J200, J210

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Demographic:

Individuals and families seeking practical, affordable, and capable small SUVs, often with available AWD.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan Qashqai/Rogue Sport, Ford EcoSport, Suzuki Vitara/Escudo.

Key Features

Value Proposition:

Affordability, reliability, compact size with surprisingly versatile interior and cargo space, optional AWD capability.

Design Philosophy:

Practicality and functionality over outright luxury or aggressive styling.

📋 Manual Details

Coverage Areas

Primary Coverage:

All Models & All Repairs A-Z

Specific Markets:

Global (specific regional variations may apply, covered if distinct)

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, searchable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, overhaul procedures, component testing for all engine variants (e.g., 3SZ-VE).

Engine Management:

ECU operation, sensor diagnostics (MAP, TPS, O2, crank/cam), fuel injection, ignition system.

Fuel System:

Fuel pump, injectors, pressure regulator, tank, lines, EVAP system.

Exhaust System:

Catalytic converter, mufflers, sensors (e.g., lambda), emissions control.

Cooling System:

Radiator, thermostat, water pump, hoses, fan operation, coolant specifications.

Lubrication System:

Oil pump, oil filter, oil pressure, oil specifications.

Transmission Manual:

Disassembly, assembly, component replacement, clutch operation, fluid specifications.

Transmission Automatic:

Hydraulic control, valve body, torque converter, planetary gear sets, fluid specifications, electronic control.

Drivetrain AWD:

Transfer case, viscous coupling (if applicable), differentials (front/rear), driveshafts, CV joints, fluid specifications.

Suspension Front:

MacPherson strut, control arms, bushings, ball joints, wheel bearings, alignment specifications.

Suspension Rear:

Multi-link or coil spring/beam axle, shock absorbers, control arms, bushings, alignment specifications.

Steering System:

Power steering pump, rack and pinion, steering column, fluid type, diagnostics.

Braking System:

Front discs, rear drums/discs, ABS components, brake lines, master cylinder, caliper/wheel cylinder overhaul, fluid specifications, bleeding procedures.

Wheels Tires:

Tire pressure, rotation, sizing, wheel torque specifications.

Body Exterior:

Panel replacement, hinges, latches, bumpers, glass, trim.

Body Interior:

Seat removal, dashboard disassembly, trim panels, headliner.

HVAC:

AC compressor, condenser, evaporator, refrigerant type, heater core, blower motor, controls, diagnostics.

Electrical Chassis:

Lighting (headlights, taillights, interior), wipers, horn, power windows, locks, mirrors.

Electrical Powertrain:

Starter, alternator, battery, wiring harnesses, sensor connections.

Instrument Panel:

Gauges, warning lights, switch operation, cluster repair.

Safety Systems:

Airbag system (SRS) diagnostics, seat belt pre-tensioners, system components.

Diagnostics:

OBD-II troubleshooting, DTC codes, wiring diagrams, connector pinouts, diagnostic procedures.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspection/replacement.

Corrective Maintenance:

Component replacement (e.g., water pump, alternator, starter, brake pads/rotors).

Troubleshooting:

Step-by-step diagnostic guides for common and uncommon issues, symptom-based troubleshooting trees.

Repair Rebuild:

Complete engine overhaul, transmission rebuild, differential service, suspension component replacement.

Calibration Adjustment:

Wheel alignment procedures, idle speed adjustments, basic sensor calibration where applicable.

Electrical Diagnostics:

Wiring harness tracing, component testing using multimeters, circuit diagnosis.

Technical Depth

Depth:

Comprehensive (factory-level detail)

Detail Level:

Includes torque specifications, clearances, diagnostic trouble codes (DTCs), wiring diagrams, component testing values.

Target Audience:

Professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

Searchability:

Text-searchable for quick information retrieval.

Print Quality

Printability:

Designed for easy printing of specific sections or the entire manual.

Resolution:

High-resolution images and diagrams.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

3SZ-VE

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

1495 cc (1.5 Liters)

Performance

Horsepower Approx:

107-110 PS (approx. 105-108 bhp)

Torque Approx:

140-141 Nm (approx. 103-104 lb-ft)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Other Variants

Engine Option 2:

K3-VE (1.3L, less common in 2014 models in many markets)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic

Optional

Transmission Type Option:

5-speed Manual (availability varies by market and trim)

Features

Drivetrain Options:

Front-Wheel Drive (FWD) or Permanent Four-Wheel Drive (4WD)

Automatic Transmission Fluid:

Dexron III or equivalent (specific Daihatsu part numbers provided in manual)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (specific Daihatsu part numbers provided in manual)

📐 Dimensions

Exterior

Length:

Approx. 4,055 mm (159.6 inches)

Width:

Approx. 1,690 mm (66.5 inches)

Height:

Approx. 1,705 mm (67.1 inches)

Wheelbase:

Approx. 2,580 mm (101.6 inches)

Weights

Curb Weight:

Approx. 1,150 - 1,300 kg (2,535 - 2,866 lbs) depending on configuration

Cargo

Cargo Volume Seats Up:

Approx. 310-350 Liters (10.9-12.4 cu ft)

Cargo Volume Seats Down:

Approx. 850-900 Liters (30.0-31.8 cu ft)

🛡️ Safety Features

Ratings

Ancap Rating:

4 Stars (for some configurations and markets, always verify specific test results)

Active Features

Standard (Anti-lock Braking System)

Standard (Electronic Brakeforce Distribution)

Traction Control:

Optional or Standard on higher trims/4WD models

Passive Features

Airbags:

Front airbags standard, side and curtain airbags optional depending on trim and market.

Seatbelts:

Three-point seat belts with pre-tensioners and force limiters for front occupants.

💡 Technology Features

Infotainment

Head Unit:

Factory fitted single-DIN or double-DIN audio system, potentially with CD, MP3, and AUX input. Higher trims might have basic touchscreens with navigation in some markets.

Speakers:

Typically 4 or 6 speakers.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Parking Sensors:

Optional.

Connectivity

Bluetooth:

Rarely standard on base models for this year, more common on higher trims or aftermarket.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type used (refer to manual for precise intervals).

Air Filter Replacement:

Typically every 20,000 - 40,000 km (12,000 - 25,000 miles), or as needed based on inspection.

Spark Plug Replacement:

Iridium spark plugs usually rated for 100,000 km (60,000 miles) or more; consult manual for exact type and interval.

Coolant Flush:

Typically every 40,000 - 80,000 km (25,000 - 50,000 miles) or 2-4 years.

Fluid Specifications

Engine Oil Spec:

API SN/SP, ILSAC GF-5/GF-6, viscosity 0W-20 or 5W-30 (refer to manual for exact recommendation and capacity, typically around 3.9 L with filter).

Brake Fluid Spec:

DOT 3 or DOT 4 (refer to manual for precise specification).

Power Steering Fluid Spec:

Specific ATF or power steering fluid (refer to manual).

Known Issues

Common Wear Items:

Brake pads/rotors, suspension bushings, sway bar links, clutch wear (manual transmission).

Potential Engine Issues:

Carbon buildup on intake valves (direct injection if applicable, though 3SZ-VE is MPI), oil consumption in high-mileage engines (though generally robust).

Potential Transmission Issues:

Hesitation or rough shifting in older automatic transmissions, potential wear in AWD coupling units if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Known for small, reliable, and fuel-efficient vehicles, particularly kei cars and compact SUVs/city cars.

Model Evolution

First Generation Start:

2004 (J100 Series)

Second Generation Launch:

2007 (J200 Series), with facelifts and updates through its lifecycle.

2014 Update:

Represents a mature phase of the second generation, likely featuring minor styling tweaks or equipment upgrades over earlier models.

Production

Manufacturing Locations:

Primarily Japan, with significant production also occurring in other Daihatsu-affiliated plants globally (e.g., Indonesia).

🏆 Awards & Recognition

Recognitions

Overall Reputation:

Generally regarded as a practical, reliable, and affordable compact SUV, particularly strong in markets where Daihatsu is well-established.

Industry Rankings:

Often ranks well in customer satisfaction surveys for reliability and value in its segment within its primary markets.