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Daihatsu Terios 1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 1997 Codes Chassis Code: J100 Engine Code Common: H1 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Individuals seeking an affordable, capable, and compact 4x4 vehicle for light off-roading and urban utility Competitive Analysis Key Competitors 1997: Suzuki Vitara, Mitsubishi Pajero Mini, Honda CR-V (early models), Toyota RAV4 (early models) Key Features Vehicle Strengths: Compact dimensions, genuine 4WD system (often with low range), affordable price point, reliable Daihatsu engineering Manual Value Proposition: Essential for owners and independent workshops to maintain, diagnose, and repair the Daihatsu Terios effectively and economically. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Page Count Estimated Page Count: Over 1000 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust Drivetrain Systems: Transmission (manual & automatic), transfer case, differentials, driveshafts, axles Chassis Systems: Suspension (front & rear), steering, brakes (front & rear disc/drum), wheels, tires Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body electrical, wiring diagrams Body And Interior: Body panels, doors, windows, seats, trim, HVAC system Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement Troubleshooting Guides: Diagnostic flowcharts for common issues, symptom-based troubleshooting Repair Procedures: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Component Rebuilds: Engine rebuild, transmission overhaul, differential rebuilding Technical Specifications: Torque values, clearances, tolerances, fluid capacities, wiring diagrams Technical Depth Depth Of Information: Comprehensive, covering basic to advanced diagnostics and repairs 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (depending on source scan quality) Print Quality Print Quality Description: Digital PDF format allows for high-quality printing of individual pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type Common: Inline 4-cylinder, SOHC, 16-valve Engine Displacement Common: 1.3 Liters (1300 cc) Engine Code Example: HC-C, HE-E (depending on market/specific variant) Performance Horsepower Typical: Approximately 80-85 HP (metric) Torque Typical: Approximately 100-110 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type Recommended: Unleaded Petrol (Octane rating as per owner's manual) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission Features Drivetrain Configuration: Selectable 4WD (4x4) with high and low range gearing on most models 📐 Dimensions Exterior Length Typical: Approx. 3,675 mm (144.7 in) Width Typical: Approx. 1,600 mm (63.0 in) Height Typical: Approx. 1,695 mm (66.7 in) Wheelbase Typical: Approx. 2,430 mm (95.7 in) Weights Curb Weight Typical: Approx. 1,050 - 1,150 kg (2,315 - 2,535 lbs) 🛡️ Safety Features Ratings Crash Test Ratings Era: Limited official crash test data available for this specific model year; generally designed to meet regional safety standards of the late 1990s. Active Features Active Safety Features Common: Four-wheel drive system for enhanced traction Passive Features Passive Safety Features Common: Seat belts, basic interior safety structure 💡 Technology Features Infotainment Infotainment Features 1997: Basic AM/FM radio, cassette player (CD player optional on higher trims). Driver Assistance Driver Assistance Features: Minimal; focus on core mechanicals and 4WD capability rather than electronic aids. Connectivity Connectivity Features: None typical for the era. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically 5,000 km or 6 months, whichever comes first (consult manual for exact specification). Transmission Fluid Change Interval: Manual: Check for leaks and level. Automatic: Typically 40,000 - 60,000 km or every 2-3 years. Coolant Change Interval: Typically 2 years or 40,000 km. Fluid Specifications Engine Oil Type Common: API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and capacity). Transmission Oil Manual: API GL-4, SAE 75W-90 or 80W-90 (capacity approx. 2.0-2.5 L). Transmission Fluid Automatic: Dexron II or equivalent (capacity approx. 5-6 L for overhaul). Coolant Type: Ethylene glycol-based coolant (mix of 50% coolant and 50% distilled water). Known Issues Common Problems 1997 Terios: Rust/corrosion on chassis and body (especially in humid climates), minor electrical gremlins, potential for clutch wear on manual transmissions, aging suspension components. Engine Reliability: Generally reliable engines when properly maintained, but attention to timing belts and cooling system is crucial. Diagnostic Tools OBD Compliance: Likely OBD-I or early OBD-II compliance, depending on market. Manual will detail diagnostic procedures. 📚 Vehicle History Brand Heritage Daihatsu Reputation: Known for producing small, fuel-efficient, and durable vehicles, often with a focus on practicality and value. Model Evolution Terios First Generation: The 1997 Terios marks the introduction of Daihatsu's compact SUV, designed to compete in the burgeoning small off-roader market. Platform Basis: Often built on a ladder-frame chassis, providing robustness for off-road use, distinguishing it from unibody crossovers. Production Manufacturing Locations: Primarily Japan, with potential rebadged versions and production in other Daihatsu facilities or through...
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Daihatsu Terios 1997 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Year:
1997
Codes
Chassis Code:
J100
Engine Code Common:
H1
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Individuals seeking an affordable, capable, and compact 4x4 vehicle for light off-roading and urban utility
Competitive Analysis
Key Competitors 1997:
Suzuki Vitara, Mitsubishi Pajero Mini, Honda CR-V (early models), Toyota RAV4 (early models)
Key Features
Vehicle Strengths:
Compact dimensions, genuine 4WD system (often with low range), affordable price point, reliable Daihatsu engineering
Manual Value Proposition:
Essential for owners and independent workshops to maintain, diagnose, and repair the Daihatsu Terios effectively and economically.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions
Page Count
Estimated Page Count:
Over 1000
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust
Drivetrain Systems:
Transmission (manual & automatic), transfer case, differentials, driveshafts, axles
Chassis Systems:
Suspension (front & rear), steering, brakes (front & rear disc/drum), wheels, tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, body electrical, wiring diagrams
Body And Interior:
Body panels, doors, windows, seats, trim, HVAC system
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement
Troubleshooting Guides:
Diagnostic flowcharts for common issues, symptom-based troubleshooting
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Component Rebuilds:
Engine rebuild, transmission overhaul, differential rebuilding
Technical Specifications:
Torque values, clearances, tolerances, fluid capacities, wiring diagrams
Technical Depth
Depth Of Information:
Comprehensive, covering basic to advanced diagnostics and repairs
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depending on source scan quality)
Print Quality
Print Quality Description:
Digital PDF format allows for high-quality printing of individual pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type Common:
Inline 4-cylinder, SOHC, 16-valve
Engine Displacement Common:
1.3 Liters (1300 cc)
Engine Code Example:
HC-C, HE-E (depending on market/specific variant)
Performance
Horsepower Typical:
Approximately 80-85 HP (metric)
Torque Typical:
Approximately 100-110 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type Recommended:
Unleaded Petrol (Octane rating as per owner's manual)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Drivetrain Configuration:
Selectable 4WD (4x4) with high and low range gearing on most models
📐 Dimensions
Exterior
Length Typical:
Approx. 3,675 mm (144.7 in)
Width Typical:
Approx. 1,600 mm (63.0 in)
Height Typical:
Approx. 1,695 mm (66.7 in)
Wheelbase Typical:
Approx. 2,430 mm (95.7 in)
Weights
Curb Weight Typical:
Approx. 1,050 - 1,150 kg (2,315 - 2,535 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings Era:
Limited official crash test data available for this specific model year; generally designed to meet regional safety standards of the late 1990s.
Active Features
Active Safety Features Common:
Four-wheel drive system for enhanced traction
Passive Features
Passive Safety Features Common:
Seat belts, basic interior safety structure
💡 Technology Features
Infotainment
Infotainment Features 1997:
Basic AM/FM radio, cassette player (CD player optional on higher trims).
Driver Assistance
Driver Assistance Features:
Minimal; focus on core mechanicals and 4WD capability rather than electronic aids.
Connectivity
Connectivity Features:
None typical for the era.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 5,000 km or 6 months, whichever comes first (consult manual for exact specification).
Transmission Fluid Change Interval:
Manual: Check for leaks and level. Automatic: Typically 40,000 - 60,000 km or every 2-3 years.
Coolant Change Interval:
Typically 2 years or 40,000 km.
Fluid Specifications
Engine Oil Type Common:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and capacity).
Transmission Oil Manual:
API GL-4, SAE 75W-90 or 80W-90 (capacity approx. 2.0-2.5 L).
Transmission Fluid Automatic:
Dexron II or equivalent (capacity approx. 5-6 L for overhaul).
Coolant Type:
Ethylene glycol-based coolant (mix of 50% coolant and 50% distilled water).
Known Issues
Common Problems 1997 Terios:
Rust/corrosion on chassis and body (especially in humid climates), minor electrical gremlins, potential for clutch wear on manual transmissions, aging suspension components.
Engine Reliability:
Generally reliable engines when properly maintained, but attention to timing belts and cooling system is crucial.
Diagnostic Tools
OBD Compliance:
Likely OBD-I or early OBD-II compliance, depending on market. Manual will detail diagnostic procedures.
📚 Vehicle History
Brand Heritage
Daihatsu Reputation:
Known for producing small, fuel-efficient, and durable vehicles, often with a focus on practicality and value.
Model Evolution
Terios First Generation:
The 1997 Terios marks the introduction of Daihatsu's compact SUV, designed to compete in the burgeoning small off-roader market.
Platform Basis:
Often built on a ladder-frame chassis, providing robustness for off-road use, distinguishing it from unibody crossovers.
Production
Manufacturing Locations:
Primarily Japan, with potential rebadged versions and production in other Daihatsu facilities or through partnerships.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While specific awards for the 1997 Terios might be scarce, Daihatsu vehicles often receive recognition for reliability and value in their respective segments.
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