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Daihatsu Terios J100 1997 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Model Year: 1997 Codes Chassis Code: J100G, J102G 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Consumers seeking a compact, capable, and affordable all-wheel-drive vehicle for light off-roading and urban use. Competitive Analysis Key Competitors 1997: Suzuki Vitara, Kia Sportage, Toyota RAV4 (early models), Mitsubishi Pajero Mini (regional competitor). Key Features Design Philosophy: Body-on-frame construction for ruggedness, compact dimensions, available 4WD. Unique Selling Points: Affordability, off-road capability relative to its size, distinctive styling. 📋 Manual Details Coverage Areas Primary Coverage: North America (implied by typical distribution of J100 generation sales) Secondary Coverage: Global Markets (where Terios J100 was officially or unofficially sold) Page Count Estimated Pages: Hundreds of pages (exact count not specified but implies comprehensive coverage) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Download PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engine variants. Fuel System: Fuel injection, fuel pump, injectors, fuel filter replacement, emissions control. Cooling System: Radiator, thermostat, water pump, coolant types, leak detection, and repair. Ignition System: Spark plugs, ignition coils, wiring, ignition timing, troubleshooting. Exhaust System: Muffler, catalytic converter, exhaust manifold, gasket replacement, emissions components. Transmission: Manual and automatic transmission repair, fluid changes, clutch replacement, driveline components. Drivetrain: Transfer case, differentials, driveshafts, CV joints, 4WD system operation and repair. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment. Steering: Power steering system, steering rack, tie rods, steering column, troubleshooting. Brakes: Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped), brake fluid, caliper/wheel cylinder service. Electrical System: Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams. Body And Interior: Door panel removal, seat adjustment, dashboard components, body panel repair, weatherstripping. HVAC: Air conditioning system, heater core, blower motor, refrigerant, system diagnostics. Safety Systems: Airbag system diagnostics and replacement (if equipped), seatbelt service. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement. Troubleshooting: Diagnostic charts, symptom-to-cause analysis, common problem resolution. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation. Disassembly Reassembly: Complete breakdown and rebuilding guides for major vehicle systems. Diagnostics: ECM/PCM diagnostic codes, sensor testing, electrical circuit tracing. Specifications And Tolerances: Torque values, clearances, fluid capacities, engine compression specs, alignment settings. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls. Diagnostic Tools: Information on required special tools and diagnostic equipment. Wiring Diagrams: Detailed electrical schematics for all major systems. 📊 Manual Specifications File Format Format Details: Digital PDF, typically searchable and printable. Print Quality Print Recommendation: Designed for professional printing; all pages are printable. Binding Type Binding Format: PDF is digital; if printed, professional binding (e.g., spiral or perfect bound) recommended. Paper Type Paper Quality: N/A for digital format; original factory manuals printed on durable paper stock. ⚙️ Engine Specifications Primary Engine Engine Code: G13B Engine Type: Inline 4-cylinder, SOHC Displacement: 1.3 Liters (1300cc) Bore X Stroke: 74.0 mm x 77.0 mm Compression Ratio: 9.5:1 (typical) Performance Horsepower Hp: 70-76 hp @ 5500-6000 rpm (depending on market/tune) Torque Lb-Ft: 73-78 lb-ft @ 3500-4000 rpm (depending on market/tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Control: Catalytic converter, EGR (may vary by market) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission Features Drivetrain Options: 2WD (RWD), 4WD (Part-time with selectable high/low range) 📐 Dimensions Exterior Length: Approx. 3,700 mm (145.7 in) Width: Approx. 1,595 mm (62.8 in) Height: Approx. 1,690 mm (66.5 in) Wheelbase: Approx. 2,430 mm (95.7 in) Ground Clearance: Approx. 190 mm (7.5 in) Weights Curb Weight: Approx. 1,000-1,150 kg (2,200-2,535 lbs) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available for this generation; typically not rated by major agencies like NHTSA/Euro NCAP. Active Features ABS: Optional on some models/trims. Traction Control: Not typically available on this generation. Passive Features Airbags: Driver airbag standard, passenger airbag optional/market dependent. Seat Belts: Front: 3-point ELR; Rear: Lap belts or 3-point belts depending on seating position and market. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Standard speaker configuration. Driver Assistance Cruise Control: Not commonly available or standard on this generation. Connectivity Bluetooth Usb: Not available on original factory spec. Aftermarket solutions possible. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact recommendation). Oil Filter Change: With every oil change. Air Filter Replacement: Every 20,000-40,000 km (12,000-24,000 miles). Spark Plug Replacement: Every 40,000-80,000 km (24,000-48,000 miles) depending on plug type. Transmission Fluid Change: Manual: Every 40,000-80,000 km (24,000-48,000 miles). Automatic: Every 30,000-60,000 km (18,000-36,000 miles). Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for...
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Daihatsu Terios J100 1997 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Model Year:
1997
Codes
Chassis Code:
J100G, J102G
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV
Target Audience:
Consumers seeking a compact, capable, and affordable all-wheel-drive vehicle for light off-roading and urban use.
Competitive Analysis
Key Competitors 1997:
Suzuki Vitara, Kia Sportage, Toyota RAV4 (early models), Mitsubishi Pajero Mini (regional competitor).
Key Features
Design Philosophy:
Body-on-frame construction for ruggedness, compact dimensions, available 4WD.
Unique Selling Points:
Affordability, off-road capability relative to its size, distinctive styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America (implied by typical distribution of J100 generation sales)
Secondary Coverage:
Global Markets (where Terios J100 was officially or unofficially sold)
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified but implies comprehensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine variants.
Fuel System:
Fuel injection, fuel pump, injectors, fuel filter replacement, emissions control.
Cooling System:
Radiator, thermostat, water pump, coolant types, leak detection, and repair.
Ignition System:
Spark plugs, ignition coils, wiring, ignition timing, troubleshooting.
Exhaust System:
Muffler, catalytic converter, exhaust manifold, gasket replacement, emissions components.
Transmission:
Manual and automatic transmission repair, fluid changes, clutch replacement, driveline components.
Drivetrain:
Transfer case, differentials, driveshafts, CV joints, 4WD system operation and repair.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment.
Steering:
Power steering system, steering rack, tie rods, steering column, troubleshooting.
Brakes:
Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped), brake fluid, caliper/wheel cylinder service.
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams.
Body And Interior:
Door panel removal, seat adjustment, dashboard components, body panel repair, weatherstripping.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant, system diagnostics.
Safety Systems:
Airbag system diagnostics and replacement (if equipped), seatbelt service.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.
Troubleshooting:
Diagnostic charts, symptom-to-cause analysis, common problem resolution.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation.
Disassembly Reassembly:
Complete breakdown and rebuilding guides for major vehicle systems.
Diagnostics:
ECM/PCM diagnostic codes, sensor testing, electrical circuit tracing.
Specifications And Tolerances:
Torque values, clearances, fluid capacities, engine compression specs, alignment settings.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls.
Diagnostic Tools:
Information on required special tools and diagnostic equipment.
Wiring Diagrams:
Detailed electrical schematics for all major systems.
📊 Manual Specifications
File Format
Format Details:
Digital PDF, typically searchable and printable.
Print Quality
Print Recommendation:
Designed for professional printing; all pages are printable.
Binding Type
Binding Format:
PDF is digital; if printed, professional binding (e.g., spiral or perfect bound) recommended.
Paper Type
Paper Quality:
N/A for digital format; original factory manuals printed on durable paper stock.
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13B
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.3 Liters (1300cc)
Bore X Stroke:
74.0 mm x 77.0 mm
Compression Ratio:
9.5:1 (typical)
Performance
Horsepower Hp:
70-76 hp @ 5500-6000 rpm (depending on market/tune)
Torque Lb-Ft:
73-78 lb-ft @ 3500-4000 rpm (depending on market/tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic converter, EGR (may vary by market)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission
Features
Drivetrain Options:
2WD (RWD), 4WD (Part-time with selectable high/low range)
📐 Dimensions
Exterior
Length:
Approx. 3,700 mm (145.7 in)
Width:
Approx. 1,595 mm (62.8 in)
Height:
Approx. 1,690 mm (66.5 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Curb Weight:
Approx. 1,000-1,150 kg (2,200-2,535 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data available for this generation; typically not rated by major agencies like NHTSA/Euro NCAP.
Active Features
ABS:
Optional on some models/trims.
Traction Control:
Not typically available on this generation.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional/market dependent.
Seat Belts:
Front: 3-point ELR; Rear: Lap belts or 3-point belts depending on seating position and market.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Standard speaker configuration.
Driver Assistance
Cruise Control:
Not commonly available or standard on this generation.
Connectivity
Bluetooth Usb:
Not available on original factory spec. Aftermarket solutions possible.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact recommendation).
Oil Filter Change:
With every oil change.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles).
Spark Plug Replacement:
Every 40,000-80,000 km (24,000-48,000 miles) depending on plug type.
Transmission Fluid Change:
Manual: Every 40,000-80,000 km (24,000-48,000 miles). Automatic: Every 30,000-60,000 km (18,000-36,000 miles).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for ambient temperature suitability).
Engine Oil Capacity:
Approx. 3.7 Liters (3.9 US Quarts) with filter.
Coolant Type:
Ethylene Glycol based antifreeze/coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II or equivalent (check manual).
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90.
Automatic Transmission Fluid:
Dexron II or Dexron III compatible.
Transfer Case Fluid:
API GL-4, SAE 75W-90 or 80W-90.
Differential Fluid:
API GL-5, SAE 80W-90 (front and rear differentials).
Known Issues
Common Wear Items:
Clutch wear, exhaust system rust, catalytic converter failure, shock absorber degradation, timing belt replacement (if G13B has belt, check manual).
Electrical Gremlins:
Can include intermittent issues with power windows, door locks, or dashboard warning lights due to age and wiring harness degradation.
4Wd System Issues:
Transfer case linkage binding, front hub engagement problems, front driveshaft boot tears.
Rust:
Body rust, particularly on the frame rails, wheel arches, and sills, especially in regions with salt exposure.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Known for producing small, fuel-efficient, and reliable vehicles.
Model Evolution
Terios Concept:
Developed as a compact and lightweight 4x4, bridging the gap between city cars and larger SUVs.
J100 Generation Start:
Introduced in 1997.
Production
Manufacturing Location:
Japan
Production Period:
1997-2006 (J100 generation worldwide, with variations).
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as a practical, budget-friendly, and capable small SUV, favored for its utility and affordability rather than luxury or high performance.
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