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Daihatsu Terios J100 1998 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Year: 1998 Codes Chassis Code: J100G Engine Code Primary: HVE25 (likely 1.3L I4 SOHC) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Individuals seeking a compact, rugged, and versatile vehicle for light off-roading and city driving. Competitive Analysis Key Competitors Circa 1998: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini Key Features Vehicle Type: Body-on-frame construction (for enhanced durability and off-road capability compared to unibody competitors) Drivetrain Options: Available in 2WD and 4WD configurations, with a robust transfer case for the 4WD models. Utility: Compact size makes it maneuverable, yet offers respectable cargo space and seating for its class. 📋 Manual Details Coverage Areas Market Focus: Global (with potential regional variations noted) Page Count Estimated Page Count: Extensive (typically 800-1500+ pages for full service manuals) Manual Type Type: Full Service Repair Manual Language Language: English (standard for this type of product) Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System Transmission: Manual Transmission, Automatic Transmission (if applicable for the model year) Drivetrain: Front-Wheel Drive, Four-Wheel Drive (Transfer Case, Driveshafts, Differentials) Suspension: Front Suspension (MacPherson Struts), Rear Suspension (Multi-link/Coil Springs) Steering: Power Steering System Brakes: Front Disc Brakes, Rear Drum Brakes (or Disc), ABS (if equipped), Parking Brake Electrical: Battery, Charging System, Ignition System, Lighting System, Instrumentation, Body Electrical Controls HVAC: Heating, Ventilation, and Air Conditioning System Body: Exterior Body Panels, Interior Trim, Doors, Windows, Seats Chassis: Frame, Body Mounting, Underbody Components Procedures Included Maintenance: Routine Maintenance, Fluid Changes, Filter Replacements, Lubrication Points Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) if OBD-II equipped Repair: Component Removal and Installation, Overhaul Procedures, Rebuilding Instructions Adjustment: Valve Adjustments, Brake Adjustments, Clutch Adjustments Overhaul: Engine Overhaul, Transmission Rebuild, Differential Rebuild Wiring Diagrams: Complete Electrical Wiring Schematics for all Systems Specifications: Torque Specifications, Clearances, Tolerances Technical Depth Depth: Comprehensive (covering from basic tune-ups to complete engine and transmission rebuilds) 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable for efficient information retrieval Print Quality Resolution: High-resolution for clear diagrams and text Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: Inline 4-Cylinder, SOHC Displacement: 1298 cc (1.3 Liters) Bore X Stroke: 72.0 mm x 78.0 mm (typical for this engine) Compression Ratio: 9.5:1 (typical) Performance Horsepower Est: 84-90 PS (approx. 83-89 bhp) @ 6000 RPM Torque Est: 110-115 Nm (approx. 81-85 lb-ft) @ 3500-4000 RPM Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane Rating: 91 RON or higher recommended) Fuel Tank Capacity Liters: 45 Liters (approx.) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (optional) Features Drivetrain Coupling: Available with rear-wheel drive (2WD) or selectable four-wheel drive (4WD). Transfer Case 4Wd: Two-speed transfer case with 2H, 4H, and 4L (Low Range) gearing for off-road use. 📐 Dimensions Exterior Length Mm: 3715 mm (approx.) Width Mm: 1690 mm (approx.) Height Mm: 1715 mm (approx. to roof rail) Wheelbase Mm: 2430 mm (approx.) Ground Clearance Mm: 195 mm (approx.) Interior Seating Capacity: 5 Passengers Cargo Cargo Volume Liters Est: 275-300 Liters (behind rear seats, typical) Weights Curb Weight Kg Est: 1050-1150 kg (depending on configuration) Gross Vehicle Weight Rating Kg Est: 1500-1600 kg (typical) 🛡️ Safety Features Ratings NHTSA Ratings: Not extensively documented for this specific early model, but generally considered safe for its class. Active Features ABS: Anti-lock Braking System (ABS) available as an option or on higher trims. Passive Features Airbags: Driver and Passenger Airbags standard on most markets for this year. Seatbelts: 3-point Inertia-reel seatbelts with pre-tensioners (front), 3-point seatbelts (rear). Chassis Safety Construction: Body-on-frame construction offers inherent rigidity. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Speakers: Typically 2 or 4 speakers. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity OBD Standard: OBD-II compliant (likely from 1996 onwards in most markets, check specific vehicle). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km) or annually. Spark Plug Replacement: Every 30,000 - 40,000 miles (48,000 - 64,000 km), depending on spark plug type. Coolant Replacement: Every 2 years or 30,000 miles (48,000 km). Fluid Specifications Engine Oil: API SG/SH/SJ, SAE 10W-30 or 10W-40 (check owner's manual for specific recommendations) Engine Oil Capacity Liters: 3.8 Liters (approx. with filter change) Coolant: Ethylene Glycol based coolant, mixture of 50% coolant and 50% distilled water. Transmission Fluid Manual: API GL-4, SAE 75W-90 Gear Oil (approx. 2.1 Liters) Transmission Fluid Automatic: Dexron III (or equivalent), SAE 80W-90 for...
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Daihatsu Terios J100 1998 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Year:
1998
Codes
Chassis Code:
J100G
Engine Code Primary:
HVE25 (likely 1.3L I4 SOHC)
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Individuals seeking a compact, rugged, and versatile vehicle for light off-roading and city driving.
Competitive Analysis
Key Competitors Circa 1998:
Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini
Key Features
Vehicle Type:
Body-on-frame construction (for enhanced durability and off-road capability compared to unibody competitors)
Drivetrain Options:
Available in 2WD and 4WD configurations, with a robust transfer case for the 4WD models.
Utility:
Compact size makes it maneuverable, yet offers respectable cargo space and seating for its class.
📋 Manual Details
Coverage Areas
Market Focus:
Global (with potential regional variations noted)
Page Count
Estimated Page Count:
Extensive (typically 800-1500+ pages for full service manuals)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English (standard for this type of product)
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System
Transmission:
Manual Transmission, Automatic Transmission (if applicable for the model year)
Drivetrain:
Front-Wheel Drive, Four-Wheel Drive (Transfer Case, Driveshafts, Differentials)
Suspension:
Front Suspension (MacPherson Struts), Rear Suspension (Multi-link/Coil Springs)
Steering:
Power Steering System
Brakes:
Front Disc Brakes, Rear Drum Brakes (or Disc), ABS (if equipped), Parking Brake
Electrical:
Battery, Charging System, Ignition System, Lighting System, Instrumentation, Body Electrical Controls
HVAC:
Heating, Ventilation, and Air Conditioning System
Body:
Exterior Body Panels, Interior Trim, Doors, Windows, Seats
Chassis:
Frame, Body Mounting, Underbody Components
Procedures Included
Maintenance:
Routine Maintenance, Fluid Changes, Filter Replacements, Lubrication Points
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) if OBD-II equipped
Repair:
Component Removal and Installation, Overhaul Procedures, Rebuilding Instructions
Adjustment:
Valve Adjustments, Brake Adjustments, Clutch Adjustments
Overhaul:
Engine Overhaul, Transmission Rebuild, Differential Rebuild
Wiring Diagrams:
Complete Electrical Wiring Schematics for all Systems
Specifications:
Torque Specifications, Clearances, Tolerances
Technical Depth
Depth:
Comprehensive (covering from basic tune-ups to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Resolution:
High-resolution for clear diagrams and text
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Inline 4-Cylinder, SOHC
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
72.0 mm x 78.0 mm (typical for this engine)
Compression Ratio:
9.5:1 (typical)
Performance
Horsepower Est:
84-90 PS (approx. 83-89 bhp) @ 6000 RPM
Torque Est:
110-115 Nm (approx. 81-85 lb-ft) @ 3500-4000 RPM
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane Rating: 91 RON or higher recommended)
Fuel Tank Capacity Liters:
45 Liters (approx.)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (optional)
Features
Drivetrain Coupling:
Available with rear-wheel drive (2WD) or selectable four-wheel drive (4WD).
Transfer Case 4Wd:
Two-speed transfer case with 2H, 4H, and 4L (Low Range) gearing for off-road use.
📐 Dimensions
Exterior
Length Mm:
3715 mm (approx.)
Width Mm:
1690 mm (approx.)
Height Mm:
1715 mm (approx. to roof rail)
Wheelbase Mm:
2430 mm (approx.)
Ground Clearance Mm:
195 mm (approx.)
Interior
Seating Capacity:
5 Passengers
Cargo
Cargo Volume Liters Est:
275-300 Liters (behind rear seats, typical)
Weights
Curb Weight Kg Est:
1050-1150 kg (depending on configuration)
Gross Vehicle Weight Rating Kg Est:
1500-1600 kg (typical)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Not extensively documented for this specific early model, but generally considered safe for its class.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or on higher trims.
Passive Features
Airbags:
Driver and Passenger Airbags standard on most markets for this year.
Seatbelts:
3-point Inertia-reel seatbelts with pre-tensioners (front), 3-point seatbelts (rear).
Chassis Safety
Construction:
Body-on-frame construction offers inherent rigidity.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
OBD Standard:
OBD-II compliant (likely from 1996 onwards in most markets, check specific vehicle).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km) or annually.
Spark Plug Replacement:
Every 30,000 - 40,000 miles (48,000 - 64,000 km), depending on spark plug type.
Coolant Replacement:
Every 2 years or 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (check owner's manual for specific recommendations)
Engine Oil Capacity Liters:
3.8 Liters (approx. with filter change)
Coolant:
Ethylene Glycol based coolant, mixture of 50% coolant and 50% distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil (approx. 2.1 Liters)
Transmission Fluid Automatic:
Dexron III (or equivalent), SAE 80W-90 for transfer case/differentials (check manual)
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine:
Potential for head gasket issues if overheated, carbon buildup on valves with high mileage.
Transmission:
Clutch wear (manual), torque converter issues (automatic) at high mileage. Transfer case linkage can become stiff.
Suspension:
Worn bushings, ball joints, and tie rod ends due to age and potential off-road use.
Rust:
Prone to rust on the frame, body panels, and exhaust system, especially in corrosive climates.
Electrical:
Degradation of wiring insulation, issues with window regulators and central locking (common for vehicles of this age).
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu has a long history of producing small, reliable, and affordable vehicles, often specializing in kei cars and compact utility vehicles.
Model Evolution
Terios Introduction:
The first generation Terios (J100) was introduced in 1997, designed as a compact and capable SUV for diverse markets.
J100 Features:
This generation distinguished itself with its ladder frame chassis, contributing to its off-road prowess and durability, unlike many contemporary competitors that adopted unibody construction.
Production
Production Period:
1997-2006 (for the J100 generation)
Production Locations
Manufacturing:
Primarily manufactured in Japan, with potential assembly in other regions under license.
🏆 Awards & Recognition
Recognitions
Notable Awards:
While specific awards for the 1998 model are not widely publicized, the Terios has generally been recognized for its value, durability, and off-road capability within the compact SUV segment.
Ratings
Reliability Reputation:
Daihatsu vehicles typically have a reputation for good reliability, particularly in their mechanical components, due to their focus on robust engineering.
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