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DAIHATSU TERIOS J100 Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J100 Platform: Daihatsu Rocky Platform 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops, enthusiasts. Competitive Analysis Competitors Era: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early generation), Honda CR-V (early generation) Key Features Vehicle Selling Points: Compact size, 4WD capability, rugged styling, fuel efficiency, affordability. Manual Value Proposition Benefit To Owner: Empowers owners with comprehensive knowledge to maintain, diagnose, and repair their vehicle, saving on labor costs and ensuring longevity. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Vehicle Focus: Daihatsu Terios J100 Page Count Estimated Pages: Varies by edition, typically 1000+ pages for a complete factory manual Manual Type Type: Factory Service Manual (FSM) / Workshop Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, EFI System, Emission Control, Lubrication, Cooling, Ignition, Starting, Charging, Clutch, Manual Transmission, Automatic Transmission, Transmission & Transfer, Propeller Shaft, Front & Rear Differential Chassis: Front Axle & Suspension, Rear Axle & Suspension, Brake (including ABS), Steering Electrical Body: Body, Body Electrical (including Airbag System & Immobilizer System), Harness & Wiring Diagram Procedures Included Maintenance Tasks: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostic Procedures: Troubleshooting guides for various systems, diagnostic trouble codes (DTCs) Repair Operations: Component removal, installation, overhaul, and adjustment Calibration Settings: Wheel alignment, brake bleeding, ABS system calibration (where applicable) Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures, including detailed specifications and diagrams. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Software Requirements: Adobe PDF Reader, WinZip (for extraction if compressed) Print Quality Printability: All pages are printable Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G13BB (Common) Engine Type: Inline 4-Cylinder, DOHC, 16-Valve Displacement: 1.3 Liters (1300 cc) Bore X Stroke: 74.0 mm x 77.0 mm (Typical) Compression Ratio: 9.5:1 (Typical) Performance Horsepower: 85-90 PS (approx. 84-89 bhp) at 6000 rpm (Typical) Torque: 115-120 Nm (approx. 85-89 lb-ft) at 3500 rpm (Typical) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating as per local market) Cooling System Cooling Type: Water-Cooled Lubrication System Oil Type Recommendation: API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (refer to manual for specific climate recommendations) Engine Mechanical Timing Drive: Timing Belt 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drive System: Part-time 4WD (with optional selectable 2WD/4WD) Transfer Case: Two-speed transfer case with high/low range (standard on 4WD models) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Refer to manual for specific capacity) Automatic Transmission Fluid: Dexron II/III or equivalent (Refer to manual for specific capacity) 📐 Dimensions Exterior Length: Approx. 3,700 - 3,995 mm Width: Approx. 1,600 - 1,695 mm Height: Approx. 1,685 - 1,725 mm Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,050 - 1,200 kg (depending on configuration) Gross Vehicle Weight Rating: Varies by market and model (Refer to vehicle VIN plate) 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing agency. Generally modest for the era. Active Features ABS: Available as an option on some models, covered in the manual. Passive Features Airbags: Driver and passenger airbags (optional on some early models, standard on later/higher trims), covered in manual. Seatbelts: Standard 3-point seatbelts with pretensioners (front seats). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player (depending on trim/year). Aftermarket upgrades common. Driver Assistance ABS Availability: Optional, becoming more prevalent on later models and higher trims. Connectivity Immobilizer System: Included on later models, detailed in the Body Electrical section. Safety Features Airbag System: Covered extensively in the manual, including diagnostic and repair procedures. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months, whichever comes first (Typical, consult manual for exact OEM recommendation). Engine Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 20,000 km or as needed based on driving conditions (Refer to manual). Spark Plug Replacement: Typically every 30,000-40,000 km (depending on plug type, consult manual). Timing Belt Replacement: Crucial interval, typically 80,000 - 100,000 km or 5-7 years due to risk of catastrophic failure if it breaks. Manual will specify. Fluid Specifications Coolant Type: Ethylene Glycol based antifreeze coolant, typically a pink or red formulation (refer to manual for specific OEM approval and capacity). Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific recommendation). Power Steering Fluid Type: DEXRON-II or equivalent (if equipped with power steering). Known Issues Common Wear Items: Clutch wear (especially in manual models), suspension components (bushings, ball joints), exhaust system corrosion. Engine Minor Concerns:...
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DAIHATSU TERIOS J100 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J100
Platform:
Daihatsu Rocky Platform
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Owners seeking to perform DIY maintenance and repairs, independent repair shops, enthusiasts.
Competitive Analysis
Competitors Era:
Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (early generation), Honda CR-V (early generation)
Key Features
Vehicle Selling Points:
Compact size, 4WD capability, rugged styling, fuel efficiency, affordability.
Manual Value Proposition
Benefit To Owner:
Empowers owners with comprehensive knowledge to maintain, diagnose, and repair their vehicle, saving on labor costs and ensuring longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Vehicle Focus:
Daihatsu Terios J100
Page Count
Estimated Pages:
Varies by edition, typically 1000+ pages for a complete factory manual
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, EFI System, Emission Control, Lubrication, Cooling, Ignition, Starting, Charging, Clutch, Manual Transmission, Automatic Transmission, Transmission & Transfer, Propeller Shaft, Front & Rear Differential
Chassis:
Front Axle & Suspension, Rear Axle & Suspension, Brake (including ABS), Steering
Electrical Body:
Body, Body Electrical (including Airbag System & Immobilizer System), Harness & Wiring Diagram
Procedures Included
Maintenance Tasks:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting guides for various systems, diagnostic trouble codes (DTCs)
Repair Operations:
Component removal, installation, overhaul, and adjustment
Calibration Settings:
Wheel alignment, brake bleeding, ABS system calibration (where applicable)
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, including detailed specifications and diagrams.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows & Mac
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Print Quality
Printability:
All pages are printable
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
G13BB (Common)
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
1.3 Liters (1300 cc)
Bore X Stroke:
74.0 mm x 77.0 mm (Typical)
Compression Ratio:
9.5:1 (Typical)
Performance
Horsepower:
85-90 PS (approx. 84-89 bhp) at 6000 rpm (Typical)
Torque:
115-120 Nm (approx. 85-89 lb-ft) at 3500 rpm (Typical)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating as per local market)
Cooling System
Cooling Type:
Water-Cooled
Lubrication System
Oil Type Recommendation:
API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (refer to manual for specific climate recommendations)
Engine Mechanical
Timing Drive:
Timing Belt
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Drive System:
Part-time 4WD (with optional selectable 2WD/4WD)
Transfer Case:
Two-speed transfer case with high/low range (standard on 4WD models)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Refer to manual for specific capacity)
Automatic Transmission Fluid:
Dexron II/III or equivalent (Refer to manual for specific capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,700 - 3,995 mm
Width:
Approx. 1,600 - 1,695 mm
Height:
Approx. 1,685 - 1,725 mm
Wheelbase:
Approx. 2,430 mm
Weights
Curb Weight:
Approx. 1,050 - 1,200 kg (depending on configuration)
Gross Vehicle Weight Rating:
Varies by market and model (Refer to vehicle VIN plate)
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency. Generally modest for the era.
Active Features
ABS:
Available as an option on some models, covered in the manual.
Passive Features
Airbags:
Driver and passenger airbags (optional on some early models, standard on later/higher trims), covered in manual.
Seatbelts:
Standard 3-point seatbelts with pretensioners (front seats).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player (depending on trim/year). Aftermarket upgrades common.
Driver Assistance
ABS Availability:
Optional, becoming more prevalent on later models and higher trims.
Connectivity
Immobilizer System:
Included on later models, detailed in the Body Electrical section.
Safety Features
Airbag System:
Covered extensively in the manual, including diagnostic and repair procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months, whichever comes first (Typical, consult manual for exact OEM recommendation).
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 20,000 km or as needed based on driving conditions (Refer to manual).
Spark Plug Replacement:
Typically every 30,000-40,000 km (depending on plug type, consult manual).
Timing Belt Replacement:
Crucial interval, typically 80,000 - 100,000 km or 5-7 years due to risk of catastrophic failure if it breaks. Manual will specify.
Fluid Specifications
Coolant Type:
Ethylene Glycol based antifreeze coolant, typically a pink or red formulation (refer to manual for specific OEM approval and capacity).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Power Steering Fluid Type:
DEXRON-II or equivalent (if equipped with power steering).
Known Issues
Common Wear Items:
Clutch wear (especially in manual models), suspension components (bushings, ball joints), exhaust system corrosion.
Engine Minor Concerns:
Minor oil leaks from gaskets, potential for exhaust manifold cracks on high-mileage vehicles. Timing belt maintenance is critical.
Electrical Quirks:
Older models may experience issues with window regulators, door lock actuators, or corrosion on electrical connectors, all detailed in the electrical section of the manual.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing small, fuel-efficient, and capable vehicles, often with a focus on off-road ability in their SUVs.
Model Evolution
Terios J100 Introduction:
Launched in 1997 as a compact and affordable SUV, positioned as a more accessible alternative to larger models.
Terios J100 Facelift:
Received minor updates and styling revisions during its production run.
Production
Production Years:
1997 - 2006
Manufacturing Locations:
Japan, and licensed production in various countries.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
While specific major awards for the J100 Terios are not widely publicized globally, it gained a reputation for value and capability in its segment.
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