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DAIHATSU TERIOS J102 Service Repair Manual 2000-2005

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: First Generation (J100/J102/J122) Model Codes: J102G (2WD), J102G-S (4WD - specific market variations exist) Codes Engine Codes: K3-VE 👋 Introduction Market Position Market Segment: Compact SUV / Crossover Target Audience: Individuals and small families seeking a practical, fuel-efficient, and versatile vehicle with light off-road capability. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Mitsubishi Pajero/Shogun Sport (depending on market and specific configuration). Key Features Vehicle Philosophy: Compact dimensions, high seating position, available 4WD, affordable pricing, good fuel economy. Manual Purpose Value Proposition: Empowers owners and technicians to perform repairs and maintenance efficiently, saving time and money by providing factory-level repair procedures. 📋 Manual Details Coverage Areas Coverage Years: 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: High (exact count not specified, but described as comprehensive) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (implied by product description context) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, inspection, assembly, tuning, diagnostics, cooling system, lubrication system, fuel system, emission control system. Transmission: Manual transmission (MT) and Automatic transmission (AT) overhaul, inspection, adjustment, removal, installation, fluid specifications, troubleshooting. Drivetrain: Front-wheel drive (FWD) and Four-wheel drive (4WD) systems, including differential, drive shafts, axles, transfer case (if applicable). Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, troubleshooting. Steering: Power steering system, steering column, steering gear/rack, tie rod ends, hydraulic system, diagnostics, repair. Brakes: Front and rear brake systems (disc/drum configurations), hydraulic system, ABS (if equipped), brake fluid specifications, pad/shoe replacement, caliper overhaul, troubleshooting. Electrical: Complete electrical system, battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting, wipers, horn, power windows, central locking, fuse box diagrams, wiring diagrams, ECM/ECU diagnostics. Body And Chassis: Body panel removal/installation, door mechanisms, interior trim, exterior trim, glass replacement, chassis repairs, structural information. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control diagnostics, repair. Fuel And Emissions: Fuel tank, fuel pump, fuel injectors, exhaust system, catalytic converter, evaporative emission control (EVAP). Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, inspections. Diagnostics: Troubleshooting charts, fault code identification, symptom-based diagnostics for all major systems. Repair And Overhaul: Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major components and sub-systems. Electrical Troubleshooting: Detailed wiring diagrams, component location guides, testing procedures for electrical faults. Specification Setting: Torque specifications for fasteners, alignment angles, engine timing, fluid capacities, and pressure specifications. Technical Depth Depth: Factory-level detail, suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High resolution, suitable for printing individual pages or the entire manual. Clear diagrams and text. Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) Searchability Searchability: Likely searchable text within the PDF, allowing for quick navigation to specific topics. ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.3 L (1298 cc) Performance Horsepower Peak: Approximately 85-90 PS (84-89 hp) at 6000 rpm (varies slightly by market and emission regulations) Torque Peak: Approximately 120-125 Nm (89-92 lb-ft) at 3200-4000 rpm (varies slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities. Timing: Timing belt driven, with specific replacement intervals and procedures in the manual. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type: 4-speed Automatic Transmission (AT) Features 4Wd System: Available Full-Time 4WD system with viscous coupling center differential (often referred to as 'Viscous 4WD') or Part-Time 4WD depending on market and trim. Fluid Specs Mt Fluid: API GL-4, SAE 75W-90 (Check manual for exact specification and capacity) At Fluid: Dexron III or equivalent (Check manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 3,995 mm (157.3 inches) Width: Approx. 1,695 mm (66.7 inches) Height: Approx. 1,650 - 1,750 mm (65.0 - 68.9 inches) (varies with roof rails and suspension) Wheelbase: Approx. 2,430 mm (95.7 inches) Ground Clearance: Approx. 190-200 mm (7.5-7.9 inches) (depending on configuration) Weights Curb Weight: Approx. 1,050 - 1,150 kg (2,315 - 2,535 lbs) (varies by drivetrain and options) Gross Vehicle Weight Rating: Check vehicle placard or manual (typically around 1500-1600 kg) Cargo Cargo Volume: Limited due to compact nature, but flexible with folding rear seats. Specific volume figures often vary by measurement standard and are not readily available without specific testing data. 🛡️ Safety Features Ratings Crash Test Ratings: Vehicle safety ratings from this era are often market-specific. Refer to local authorities or insurance institutes (e.g., NHTSA in US, Euro NCAP in Europe) for...
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DAIHATSU TERIOS J102 Service Repair Manual 2000-2005
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
First Generation (J100/J102/J122)
Model Codes:
J102G (2WD), J102G-S (4WD - specific market variations exist)
Codes
Engine Codes:
K3-VE
👋 Introduction
Market Position
Market Segment:
Compact SUV / Crossover
Target Audience:
Individuals and small families seeking a practical, fuel-efficient, and versatile vehicle with light off-road capability.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Mitsubishi Pajero/Shogun Sport (depending on market and specific configuration).
Key Features
Vehicle Philosophy:
Compact dimensions, high seating position, available 4WD, affordable pricing, good fuel economy.
Manual Purpose
Value Proposition:
Empowers owners and technicians to perform repairs and maintenance efficiently, saving time and money by providing factory-level repair procedures.
📋 Manual Details
Coverage Areas
Coverage Years:
2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
High (exact count not specified, but described as comprehensive)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description context)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, inspection, assembly, tuning, diagnostics, cooling system, lubrication system, fuel system, emission control system.
Transmission:
Manual transmission (MT) and Automatic transmission (AT) overhaul, inspection, adjustment, removal, installation, fluid specifications, troubleshooting.
Drivetrain:
Front-wheel drive (FWD) and Four-wheel drive (4WD) systems, including differential, drive shafts, axles, transfer case (if applicable).
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, troubleshooting.
Steering:
Power steering system, steering column, steering gear/rack, tie rod ends, hydraulic system, diagnostics, repair.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic system, ABS (if equipped), brake fluid specifications, pad/shoe replacement, caliper overhaul, troubleshooting.
Electrical:
Complete electrical system, battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting, wipers, horn, power windows, central locking, fuse box diagrams, wiring diagrams, ECM/ECU diagnostics.
Body And Chassis:
Body panel removal/installation, door mechanisms, interior trim, exterior trim, glass replacement, chassis repairs, structural information.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control diagnostics, repair.
Fuel And Emissions:
Fuel tank, fuel pump, fuel injectors, exhaust system, catalytic converter, evaporative emission control (EVAP).
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, inspections.
Diagnostics:
Troubleshooting charts, fault code identification, symptom-based diagnostics for all major systems.
Repair And Overhaul:
Step-by-step instructions for disassembly, cleaning, inspection, repair, and reassembly of all major components and sub-systems.
Electrical Troubleshooting:
Detailed wiring diagrams, component location guides, testing procedures for electrical faults.
Specification Setting:
Torque specifications for fasteners, alignment angles, engine timing, fluid capacities, and pressure specifications.
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual. Clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
Searchability
Searchability:
Likely searchable text within the PDF, allowing for quick navigation to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.3 L (1298 cc)
Performance
Horsepower Peak:
Approximately 85-90 PS (84-89 hp) at 6000 rpm (varies slightly by market and emission regulations)
Torque Peak:
Approximately 120-125 Nm (89-92 lb-ft) at 3200-4000 rpm (varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities.
Timing:
Timing belt driven, with specific replacement intervals and procedures in the manual.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT)
Optional
Transmission Type:
4-speed Automatic Transmission (AT)
Features
4Wd System:
Available Full-Time 4WD system with viscous coupling center differential (often referred to as 'Viscous 4WD') or Part-Time 4WD depending on market and trim.
Fluid Specs
Mt Fluid:
API GL-4, SAE 75W-90 (Check manual for exact specification and capacity)
At Fluid:
Dexron III or equivalent (Check manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,995 mm (157.3 inches)
Width:
Approx. 1,695 mm (66.7 inches)
Height:
Approx. 1,650 - 1,750 mm (65.0 - 68.9 inches) (varies with roof rails and suspension)
Wheelbase:
Approx. 2,430 mm (95.7 inches)
Ground Clearance:
Approx. 190-200 mm (7.5-7.9 inches) (depending on configuration)
Weights
Curb Weight:
Approx. 1,050 - 1,150 kg (2,315 - 2,535 lbs) (varies by drivetrain and options)
Gross Vehicle Weight Rating:
Check vehicle placard or manual (typically around 1500-1600 kg)
Cargo
Cargo Volume:
Limited due to compact nature, but flexible with folding rear seats. Specific volume figures often vary by measurement standard and are not readily available without specific testing data.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Vehicle safety ratings from this era are often market-specific. Refer to local authorities or insurance institutes (e.g., NHTSA in US, Euro NCAP in Europe) for available data on the specific import market. Likely basic safety features.
Active Features
ABS:
Anti-lock Braking System (ABS) available on some models/trims.
Ebd:
Electronic Brakeforce Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Front airbags for driver and passenger standard on most models from 2000 onwards. Side airbags were less common.
Seatbelts:
3-point seatbelts with pre-tensioners (front), 3-point or 2-point seatbelts (rear).
💡 Technology Features
Infotainment
Audio System:
Basic factory radio with AM/FM, CD player, and potentially cassette player. Speaker configuration usually 4-6 speakers.
Display:
Simple digital or analog display for radio and clock functions. No touchscreen or complex navigation systems typical for this era.
Driver Assistance
Parking Assistance:
Rear parking sensors were an optional feature on some higher trims.
Connectivity
Bluetooth:
Not typically factory-equipped. Aftermarket head unit installations are common for Bluetooth connectivity.
Usb Aux Input:
Rarely factory-equipped. Aftermarket solutions are required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for precise intervals based on driving conditions.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Refer to manual, often around 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard vs. iridium).
Timing Belt Replacement:
Critical: Typically 60,000-90,000 miles (100,000-145,000 km). Failure can cause severe engine damage. The manual will specify the exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SL/SM, SAE 0W-20, 5W-30, or 10W-30 (viscosity depends on climate). Consult manual for exact recommendation.
Engine Oil Capacity:
Approx. 3.7 - 4.0 Liters (3.9 - 4.2 Quarts) with filter change. Verify in manual.
Coolant Type:
Ethylene glycol-based antifreeze, typically a red or pink long-life coolant. Verify type and capacity (approx. 5-6 Liters) in manual.
Brake Fluid Type:
DOT 3 or DOT 4 (Verify in manual). Ensure compatibility.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, and wheel bearings can wear over time, especially with off-road use. Clutch wear on manual transmissions.
Engine Oil Leaks:
Minor oil leaks from valve cover gaskets or oil pan gaskets can occur with age.
Timing Belt Maintenance:
Crucial to adhere to timing belt replacement intervals due to the interference nature of the engine.
Exhaust System:
Corrosion of exhaust components, particularly in regions with salt use.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and affordable vehicles, often focusing on kei cars and compact models.
Model Evolution
Terios Introduction:
The Daihatsu Terios was first introduced in 1997 as a compact SUV aimed at urban and light off-road use. The J100 series (including the J102) represents the first generation of this model.
J102 Update:
The J102 designation typically refers to updated models within the first generation, often featuring engine refinements or minor styling tweaks. The 1.3L K3-VE engine became prominent in this period.
Production
Production Period:
First generation: 1997-2006 (with facelifts and updates within this period). The J102 specifically covers models from 2000-2005.
Manufacturing Locations:
Primarily Japan, with significant assembly also occurring in other countries through joint ventures or contract manufacturing for specific markets.
Rebadging
Rebadged Variants:
The Terios was also sold under other brands in various markets, such as the Toyota Cami (Japan) and the Daihatsu Camina in some regions.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
Specific awards for the 2000-2005 Terios J102 are not widely documented as major automotive accolades. The vehicle's strengths were primarily in its affordability, practicality, and capability for its class.
Ratings
Reliability Perception:
Daihatsu vehicles generally have a reputation for good reliability and durability, often benefiting from Toyota's engineering influence.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards for the model years in its primary markets (e.g., JDM, Euro 3).
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