DAIHATSU TERIOS J102 Service Repair Workshop Manual 2000-2005
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J102 Production Years: 2000-2005 Codes Engine Code Primary: K3-VE Chassis Code Primary: J102G (and variants) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Consumers seeking a compact, capable, and fuel-efficient vehicle for urban and light off-road use. Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Mitsubishi Pajero/Shogun Pinin. Key Features Drivetrain Options: Available in 2WD and 4WD configurations, often with a center differential and selectable low-range gearing. Body Style: Compact 3-door and 5-door SUV body styles. Platform: Often based on Daihatsu's kei car or compact car platforms, adapted for SUV use. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Steering: Yes Brakes: Yes Electrical System: Yes Body And Frame: Yes HVAC: Yes Restraint Systems: Yes Diagnostics: Yes Troubleshooting: Yes Maintenance: Yes Wiring Diagrams: Yes Page Count Estimated Pages: >1000 Manual Type Type: Service Repair Workshop Manual Authenticity: Vehicle/Model Specific (Not Generic) Language Language: English Format Format: Digital (Likely PDF) Manual Specifications File Format: PDF Print Quality: High-resolution, printable pages Binding Type: N/A (Digital) Paper Type: N/A (Digital) Searchability: Searchable text content 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, timing system. Engine Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement. Engine Cooling System: Radiator, thermostat, water pump, coolant hoses, fan operation, pressure testing. Engine Lubrication System: Oil pump, oil filter, oil pan, oil passages, oil pressure testing. Engine Ignition System: Spark plugs, ignition coils, ignition timing, electronic ignition control. Engine Emission Control: EGR system, catalytic converter, O2 sensors, emission control devices and diagnostics. Transmission Manual: Clutch system, gearbox assembly, gear selection, synchronizers, bearings, seals. Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic controls, ATF specifications. Drivetrain 4Wd: Transfer case operation, front and rear differentials, driveshafts, CV joints, 4WD system engagement. Suspension Front: MacPherson struts, control arms, ball joints, bushings, spring and shock absorber replacement. Suspension Rear: Multi-link or trailing arm system, shock absorbers, springs, bushings, alignment specifications. Steering System: Power steering pump, steering rack, tie rod ends, steering column, alignment procedures. Brake System Front: Disc brakes, caliper replacement, pad replacement, rotor resurfacing/replacement, brake fluid. Brake System Rear: Disc or drum brakes, caliper/wheel cylinder service, shoe/pad replacement, parking brake. Electrical Charging System: Alternator, battery, charging circuit diagnostics, voltage regulation. Electrical Starting System: Starter motor, starter solenoid, ignition switch, battery drain testing. Electrical Lighting System: Headlights, taillights, interior lights, turn signals, bulb types and replacement. Electrical Accessories: Wipers, horn, power windows, power locks, mirrors, audio system wiring. Body Exterior: Body panel removal/installation, door hinges, latches, glass replacement, trim pieces. Body Interior: Dashboard removal, seat removal, carpet replacement, headliner service. HVAC System: Heater core, AC compressor, evaporator, refrigerant lines, blower motor, climate control panel. Safety Systems: Airbag system components, SRS control module, seat belt servicing, pre-tensioners. Procedures Included Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Rebuild: Detailed steps for rebuilding both manual and automatic transmissions. Brake Fluid Flush: Procedures for bleeding brake systems and replacing brake fluid. Timing Belt Replacement: Specific instructions for replacing the engine timing belt and related components. Suspension Alignment: Front and rear suspension alignment specifications and adjustment procedures. Diagnostics OBD Ii: Procedures for using OBD-II scanners, interpreting diagnostic trouble codes (DTCs). Troubleshooting Guides: Systematic approaches to diagnosing and resolving common and uncommon vehicle faults. Torque Specifications: Comprehensive list of torque values for all critical fasteners. Electrical Component Testing: Methods for testing sensors, actuators, and electronic control units. Special Tool Usage: Identification and recommended usage of specialized tools required for specific repairs. Technical Depth Depth: Comprehensive (A-Z, all repairs) Diagnostic Level: Advanced Diagnostics and Troubleshooting Repair Scope: From basic fluid changes to complete engine and transmission rebuilds. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.3L (1298 cc) Engine Code: K3-VE Performance Horsepower Peak: ~87-93 hp (depending on market and exact configuration) Torque Peak: ~120-130 Nm (depending on market and exact configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Type Standard: 5-speed Manual Transmission Optional Type Optional: 4-speed Automatic Transmission Features Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD (Full-Time or Part-Time with center differential/locker). 📐 Dimensions Exterior Length: ~3.7-3.8 meters (3-door), ~4.1-4.2 meters (5-door) Width: ~1.6-1.7 meters Height: ~1.6-1.7 meters Weights Curb Weight: ~1000-1200 kg Gross Vehicle Weight: Varies by model and configuration 🛡️ Safety Features Ratings Crash Test Results: Varies significantly by region and specific testing body. Early models may have limited electronic safety aids. Active Features ABS: Available on some higher trims or optional. Passive Features Airbags: Driver and passenger airbags standard on later models/specific markets. Seat Belts: Three-point seat belts with pre-tensioners on front seats. 💡 Technology Features Infotainment...