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Daihatsu Terios J200 J210 J211 2006-2014 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Codes: J200, J210, J211 Production Years Covered: 2006-2014 Generation Generation Code: J200 Series 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Competitive Analysis Key Competitors Era: Honda CR-V, Toyota RAV4, Nissan Qashqai, Mitsubishi Outlander Sport, Suzuki Vitara. Key Features Vehicle Usp: Compact size, accessible pricing, reliable powertrain, and genuine 4WD capability in a segment often dominated by front-wheel-drive bias. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Manual Format: PDF Language Language: English 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, component testing, and specifications for all variants. Engine Management: Fuel injection systems, ignition systems, emissions control, engine control unit (ECU) diagnosis and repair. Transmission Manual: Service and repair of the manual transmission, including clutch system, gear shift mechanism, and driveline components. Transmission Automatic: Service and repair of the automatic transmission, including hydraulic control, electronic control, and torque converter. Drivetrain 4Wd: Detailed procedures for servicing the 4WD system, transfer case, differentials (front and rear), and drive shafts. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, and alignment procedures. Steering: Power steering system, steering rack, tie rod ends, and steering column. Brakes: Disc brake systems (front and rear), brake pads, rotors, calipers, brake lines, master cylinder, and ABS system. Electrical System: Complete electrical schematics, wiring diagrams, charging system (alternator, battery), starting system, lighting, and accessory circuits. Body And Chassis: Body panel removal and installation, interior trim, exterior trim, bumpers, doors, and chassis components. Heating Ventilation Air Conditioning HVAC: AC system components, refrigerant, evaporator, condenser, blower motor, and climate control operation. Emissions Control: Catalytic converter, oxygen sensors, EGR system, evaporative emission control (EVAP) system. Procedures Included Preventative Maintenance: Scheduled maintenance checks, fluid changes, filter replacements, and inspections. Troubleshooting Guides: Diagnostic flowcharts and common problem resolution for various systems. Engine Overhaul: Step-by-step instructions for complete engine disassembly and reassembly, including critical torques and clearances. Transmission Repair: Detailed procedures for internal transmission repairs, seal replacements, and hydraulic adjustments. Brake System Repair: Brake bleeding procedures, caliper rebuilding, and rotor replacement. Electrical Component Testing: Testing procedures for alternators, starters, sensors, actuators, and ECUs using multimeters and oscilloscopes. Suspension Component Replacement: Instructions for replacing control arms, ball joints, wheel bearings, and shock absorbers. Wheel Alignment: Specifications and procedures for front and rear wheel alignment. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, advanced diagnostics, and specialized system repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Scan Resolution: High-resolution scans, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (most common variant) Engine Type: Inline 4-Cylinder, DOHC, 16-Valve Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approximately 105-109 PS (metric horsepower) depending on market and tune. Torque: Approximately 140-145 Nm (Newton-meters) depending on market and tune. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Variants Alternative Engine: 3SZ-VE (1.5L VVT-i, later models), 3S-FE (older models, less common in this generation) Diesel Engine Option: Rare, but some markets may have had small diesel variants (e.g., 2.0L). 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drivetrain Configuration: Optional Four-Wheel Drive (4WD) with center differential, or Front-Wheel Drive (FWD). 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 inches) Width: Approx. 1,720 mm (67.7 inches) Height: Approx. 1,690 mm (66.5 inches) Wheelbase: Approx. 2,480 mm (97.6 inches) Weights Curb Weight: Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs), varies by configuration. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing authority. Generally expected to perform adequately for its class and era, though advanced safety features are limited. Active Features ABS: Anti-lock Braking System (ABS) typically standard or available on higher trims. Ebs Esp: Electronic Stability Program (ESP) or Traction Control System (TCS) may be available on select models/trims. Passive Features Airbags: Front airbags for driver and passenger. Side airbags and curtain airbags are less common or only available on higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, often with optional MP3 compatibility and auxiliary input. Display System: Basic digital display for clock and radio information, no advanced touchscreen or navigation typically standard. Driver Assistance Parking Assistance: Rear parking sensors available on higher trim levels or as an aftermarket option. Connectivity Bluetooth: Rarely integrated as standard; available as an aftermarket option or on very late model/high trim variants. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type. Air Filter Replacement: Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles)....
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Daihatsu Terios J200 J210 J211 2006-2014 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Chassis Codes:
J200, J210, J211
Production Years Covered:
2006-2014
Generation
Generation Code:
J200 Series
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV
Competitive Analysis
Key Competitors Era:
Honda CR-V, Toyota RAV4, Nissan Qashqai, Mitsubishi Outlander Sport, Suzuki Vitara.
Key Features
Vehicle Usp:
Compact size, accessible pricing, reliable powertrain, and genuine 4WD capability in a segment often dominated by front-wheel-drive bias.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Manual Format:
PDF
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, disassembly, assembly, component testing, and specifications for all variants.
Engine Management:
Fuel injection systems, ignition systems, emissions control, engine control unit (ECU) diagnosis and repair.
Transmission Manual:
Service and repair of the manual transmission, including clutch system, gear shift mechanism, and driveline components.
Transmission Automatic:
Service and repair of the automatic transmission, including hydraulic control, electronic control, and torque converter.
Drivetrain 4Wd:
Detailed procedures for servicing the 4WD system, transfer case, differentials (front and rear), and drive shafts.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, and alignment procedures.
Steering:
Power steering system, steering rack, tie rod ends, and steering column.
Brakes:
Disc brake systems (front and rear), brake pads, rotors, calipers, brake lines, master cylinder, and ABS system.
Electrical System:
Complete electrical schematics, wiring diagrams, charging system (alternator, battery), starting system, lighting, and accessory circuits.
Body And Chassis:
Body panel removal and installation, interior trim, exterior trim, bumpers, doors, and chassis components.
Heating Ventilation Air Conditioning HVAC:
AC system components, refrigerant, evaporator, condenser, blower motor, and climate control operation.
Emissions Control:
Catalytic converter, oxygen sensors, EGR system, evaporative emission control (EVAP) system.
Procedures Included
Preventative Maintenance:
Scheduled maintenance checks, fluid changes, filter replacements, and inspections.
Troubleshooting Guides:
Diagnostic flowcharts and common problem resolution for various systems.
Engine Overhaul:
Step-by-step instructions for complete engine disassembly and reassembly, including critical torques and clearances.
Transmission Repair:
Detailed procedures for internal transmission repairs, seal replacements, and hydraulic adjustments.
Brake System Repair:
Brake bleeding procedures, caliper rebuilding, and rotor replacement.
Electrical Component Testing:
Testing procedures for alternators, starters, sensors, actuators, and ECUs using multimeters and oscilloscopes.
Suspension Component Replacement:
Instructions for replacing control arms, ball joints, wheel bearings, and shock absorbers.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, advanced diagnostics, and specialized system repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Scan Resolution:
High-resolution scans, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (most common variant)
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower:
Approximately 105-109 PS (metric horsepower) depending on market and tune.
Torque:
Approximately 140-145 Nm (Newton-meters) depending on market and tune.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Variants
Alternative Engine:
3SZ-VE (1.5L VVT-i, later models), 3S-FE (older models, less common in this generation)
Diesel Engine Option:
Rare, but some markets may have had small diesel variants (e.g., 2.0L).
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
Drivetrain Configuration:
Optional Four-Wheel Drive (4WD) with center differential, or Front-Wheel Drive (FWD).
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm (159.6 inches)
Width:
Approx. 1,720 mm (67.7 inches)
Height:
Approx. 1,690 mm (66.5 inches)
Wheelbase:
Approx. 2,480 mm (97.6 inches)
Weights
Curb Weight:
Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs), varies by configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing authority. Generally expected to perform adequately for its class and era, though advanced safety features are limited.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or available on higher trims.
Ebs Esp:
Electronic Stability Program (ESP) or Traction Control System (TCS) may be available on select models/trims.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags are less common or only available on higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, often with optional MP3 compatibility and auxiliary input.
Display System:
Basic digital display for clock and radio information, no advanced touchscreen or navigation typically standard.
Driver Assistance
Parking Assistance:
Rear parking sensors available on higher trim levels or as an aftermarket option.
Connectivity
Bluetooth:
Rarely integrated as standard; available as an aftermarket option or on very late model/high trim variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles).
Spark Plug Replacement:
Varies by spark plug type (copper, platinum, iridium), typically 40,000 - 100,000 km (25,000 - 60,000 miles).
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, SL or ACEA A2/A3 specified. Viscosity commonly 5W-30 or 10W-40.
Engine Oil Capacity:
Approx. 3.9 - 4.0 Liters (4.1 - 4.2 US Quarts) with filter change.
Coolant Type:
Ethylene glycol-based, long-life coolant. Specific Daihatsu coolant or equivalent recommended.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron III or equivalent ATF.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Front suspension components (bushings, ball joints), rear shock absorbers, clutch wear (manual transmission).
Engine Oil Consumption:
Some reports of oil consumption in higher mileage engines, particularly if not maintained with correct oil levels.
Exhaust System:
Corrosion of exhaust components, especially in regions with harsh weather or road salt.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing small, capable, and value-oriented vehicles, often specializing in compact SUVs and city cars.
Model Evolution
Terios Generation 2 Introduction:
The J200 series represented the second generation of the Terios, evolving from the first generation with a more modern design and improved features.
Production
Manufacturing Locations:
Primarily manufactured in Japan and also in other global locations through assembly plants or joint ventures.
🏆 Awards & Recognition
Recognitions
Vehicle Type Recognition:
Recognized for its value for money and go-anywhere capability for its size and class.
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