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Daihatsu YRV M200 2000-2005 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Daihatsu Model: YRV Chassis Code: M200 Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005 Codes Product Name: Daihatsu YRV M200 2000-2005 WSM Service Manual Repair 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback / MPV (Multi-Purpose Vehicle) - versatile city car Target Audience: Budget-conscious buyers seeking a practical, fuel-efficient, and reliable small car Competitive Analysis Key Competitors: Toyota Yaris (Vitz), Honda Fit (Jazz), Nissan March (Micra), Suzuki Swift Key Features Unique Selling Points: Compact size with surprisingly spacious and flexible interior, good maneuverability, Daihatsu's reputation for reliability and affordability Manual Benefit: Enables owners to perform DIY repairs and maintenance, saving money and increasing vehicle knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Routine Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Wiring Diagrams Page Count Estimated Page Count: Comprehensive (specific number not provided, but described as 'in depth' and covering 'all areas of repair') Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication system, cooling system Engine Management: Fuel system (injection, fuel pump, injectors), ignition system, emission control systems, ECU diagnostics Transmission: Automatic transmission (AT) and Manual transmission (MT) disassembly, repair, maintenance, fluid specifications, torque converter Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential Suspension: Front suspension (struts, control arms, bushings), rear suspension (torsion beam, dampers), wheel alignment specifications Steering: Power steering system, steering column, steering gear, tie rods Brakes: Front disc brakes, rear drum brakes (or disc depending on spec), brake system hydraulics, ABS (if equipped), parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking Body And Interior: Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, seats, HVAC system Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, air filter replacement Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable) Repair: Detailed instructions for component removal, repair, and reinstallation Diagnostics: Guidance on using diagnostic tools and interpreting sensor data Overhaul: Complete engine and transmission overhaul procedures Technical Depth Depth Level: Professional Quality, In-depth Detail Level: Step-by-step instructions, pictures, and wiring diagrams 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval Print Quality Printability: Full Printable Pages Binding Type Binding: Digital (downloadable, not a physical book) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Example: K3-VE (common for this era YRV) Engine Displacement Displacement Liters: 1.3 Liters (typical for M200, though other engines may exist) Engine Configuration: Inline 4-cylinder Performance Horsepower Ps: Approximately 87-92 PS (Varies by specific engine variant and market) Torque Nm: Approximately 120-130 Nm (Varies by specific engine variant and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (AT) was common Optional Transmission Type Optional: 5-speed Manual Transmission (MT) may have been available in some markets Features Transmission Features: Electronically controlled automatic, some models may have offered sequential shift modes or 'Power/Snow' modes. 📐 Dimensions Exterior Length Mm: Approx. 3,685 mm Width Mm: Approx. 1,600 mm Height Mm: Approx. 1,550 mm Weights Curb Weight Kg: Approx. 950 - 1,050 kg (Varies by trim and transmission) 🛡️ Safety Features Ratings Crash Test Ratings: Specific official ratings are scarce for this model in many markets. Generally designed to meet regional safety standards of the era. Active Features Active Safety: Anti-lock Braking System (ABS) may have been optional on higher trims. Passive Features Passive Safety: Front airbags for driver and passenger, seatbelts with pretensioners, reinforced body structure. 💡 Technology Features Infotainment Infotainment System: Basic factory radio with AM/FM and CD/Cassette player (depending on trim level). Limited advanced technology for its era. Driver Assistance Driver Assistance Features: Minimal to none. ABS was an option. Connectivity Connectivity Features: None in the modern sense (no Bluetooth, USB, etc.). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Air Filter Replacement: Recommended every 20,000-40,000 km or as needed based on inspection. Spark Plug Replacement: Refer to manual for specific plug type and interval (e.g., 40,000-100,000 km depending on plug type). Fluid Specifications Engine Oil Type: API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity 5W-30 or 10W-30 recommended (check manual for exact spec). Engine Oil Capacity Liters: Approx. 3.5 - 3.7 liters with filter change (verify with manual). Transmission Fluid Type At: Dexron II or III equivalent ATF (Automatic Transmission Fluid) (Crucial to use correct spec)....
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Sku: 490540
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Daihatsu YRV M200 2000-2005 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
YRV
Chassis Code:
M200
Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005
Codes
Product Name:
Daihatsu YRV M200 2000-2005 WSM Service Manual Repair
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback / MPV (Multi-Purpose Vehicle) - versatile city car
Target Audience:
Budget-conscious buyers seeking a practical, fuel-efficient, and reliable small car
Competitive Analysis
Key Competitors:
Toyota Yaris (Vitz), Honda Fit (Jazz), Nissan March (Micra), Suzuki Swift
Key Features
Unique Selling Points:
Compact size with surprisingly spacious and flexible interior, good maneuverability, Daihatsu's reputation for reliability and affordability
Manual Benefit:
Enables owners to perform DIY repairs and maintenance, saving money and increasing vehicle knowledge.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Secondary Coverage:
Routine Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Wiring Diagrams
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but described as 'in depth' and covering 'all areas of repair')
Manual Type
Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, lubrication system, cooling system
Engine Management:
Fuel system (injection, fuel pump, injectors), ignition system, emission control systems, ECU diagnostics
Transmission:
Automatic transmission (AT) and Manual transmission (MT) disassembly, repair, maintenance, fluid specifications, torque converter
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differential
Suspension:
Front suspension (struts, control arms, bushings), rear suspension (torsion beam, dampers), wheel alignment specifications
Steering:
Power steering system, steering column, steering gear, tie rods
Brakes:
Front disc brakes, rear drum brakes (or disc depending on spec), brake system hydraulics, ABS (if equipped), parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking
Body And Interior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, seats, HVAC system
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, air filter replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable)
Repair:
Detailed instructions for component removal, repair, and reinstallation
Diagnostics:
Guidance on using diagnostic tools and interpreting sensor data
Overhaul:
Complete engine and transmission overhaul procedures
Technical Depth
Depth Level:
Professional Quality, In-depth
Detail Level:
Step-by-step instructions, pictures, and wiring diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval
Print Quality
Printability:
Full Printable Pages
Binding Type
Binding:
Digital (downloadable, not a physical book)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
K3-VE (common for this era YRV)
Engine Displacement
Displacement Liters:
1.3 Liters (typical for M200, though other engines may exist)
Engine Configuration:
Inline 4-cylinder
Performance
Horsepower Ps:
Approximately 87-92 PS (Varies by specific engine variant and market)
Torque Nm:
Approximately 120-130 Nm (Varies by specific engine variant and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (AT) was common
Optional
Transmission Type Optional:
5-speed Manual Transmission (MT) may have been available in some markets
Features
Transmission Features:
Electronically controlled automatic, some models may have offered sequential shift modes or 'Power/Snow' modes.
📐 Dimensions
Exterior
Length Mm:
Approx. 3,685 mm
Width Mm:
Approx. 1,600 mm
Height Mm:
Approx. 1,550 mm
Weights
Curb Weight Kg:
Approx. 950 - 1,050 kg (Varies by trim and transmission)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Specific official ratings are scarce for this model in many markets. Generally designed to meet regional safety standards of the era.
Active Features
Active Safety:
Anti-lock Braking System (ABS) may have been optional on higher trims.
Passive Features
Passive Safety:
Front airbags for driver and passenger, seatbelts with pretensioners, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory radio with AM/FM and CD/Cassette player (depending on trim level). Limited advanced technology for its era.
Driver Assistance
Driver Assistance Features:
Minimal to none. ABS was an option.
Connectivity
Connectivity Features:
None in the modern sense (no Bluetooth, USB, etc.).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Recommended every 20,000-40,000 km or as needed based on inspection.
Spark Plug Replacement:
Refer to manual for specific plug type and interval (e.g., 40,000-100,000 km depending on plug type).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity 5W-30 or 10W-30 recommended (check manual for exact spec).
Engine Oil Capacity Liters:
Approx. 3.5 - 3.7 liters with filter change (verify with manual).
Transmission Fluid Type At:
Dexron II or III equivalent ATF (Automatic Transmission Fluid) (Crucial to use correct spec).
Transmission Fluid Capacity At Liters:
Approx. 4.0 - 4.5 liters for a drain and fill (verify with manual).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, tie rod ends), engine mounts, catalytic converter (age-related failure).
Electrical Quirks:
Occasional issues with power window motors or central locking actuators due to age.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with a focus on practicality and affordability.
Model Evolution
Model Introduction:
The YRV was introduced in 1997 (as M100 chassis) and updated to the M200 chassis around 2000, incorporating styling and technical revisions.
Chassis Generation:
M200 represents a significant revision of the original YRV platform.
Production
Manufacturing Location:
Primarily Japan, with some production or assembly possibly in other regions where Daihatsu operated.
🏆 Awards & Recognition
Recognitions
Award Type:
Not widely recognized with specific major awards; known for being a practical and reliable budget option in its segment.
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