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Datsun 1200 Model B110 Series Chassis & Body Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 1200 Model Code: B110 Series Body Styles: Coupe, Sedan, Wagon, Pickup Truck 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, restoration specialists, automotive workshops working on Datsun 1200 B110 series vehicles. Competitive Analysis Value Proposition: Provides direct, manufacturer-sourced technical data for maintenance and repair, offering a cost-effective and immediate alternative to printed manuals or guesswork. Key Features Content Focus: Exclusive focus on chassis and body systems, differentiating it from general service manuals that might prioritize powertrain. Digital Advantage: Instant download capability and print-on-demand for specific sections enhances user convenience and accessibility. 📋 Manual Details Coverage Areas Primary Coverage: Chassis and Body Secondary Coverage: Maintenance and Repair Page Count Estimated Page Count: Varies, but typically 500-800 pages for a comprehensive chassis and body manual for this era. Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed based on product description context) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Chassis Components: Frame, subframes, suspension (front and rear), steering system, wheels, tires, brakes (hydraulic system, drums/discs), exhaust system. Body Components: Body panels (fenders, doors, hood, trunk lid), doors and latches, windows and regulators, interior trim, exterior trim, bumpers, lighting (headlights, taillights, signals), wipers and washers. Procedures Included Maintenance Procedures: Lubrication schedules, fluid checks and changes, brake adjustments, suspension component inspection, wheel alignment checks. Repair Procedures: Component disassembly and assembly, panel repair and replacement, door mechanism repair, glass replacement, suspension component replacement, brake system overhauls, steering system repair. Collision Repair: Frame straightening techniques, body panel alignment, welding procedures, repair of impact damage. Painting And Finishing: Surface preparation, primer application, paint application, detailing, rust prevention. Technical Depth Diagnostic Capabilities: Troubleshooting guides for chassis and body issues, identification of common problems. Specification Detail: Detailed mechanical and technical specifications, torque values, clearances, alignment angles. Diagrams And Illustrations: Exploded views, wiring diagrams (for body electrical components), assembly and disassembly diagrams, schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if a well-digitized PDF, enabling quick information retrieval. Print Quality Printable: Yes, sections can be printed as indicated in the product description. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC Displacement: 1.2 Liters (1171 cc) Engine Codes: A12 (most common) Performance Horsepower Estimate: Approximately 60-68 hp (SAE Gross) depending on variant and tuning. Torque Estimate: Approximately 68-72 lb-ft (SAE Gross). Fuel System Fuel Delivery: Carbureted (typically single or twin Hitachi/Mikuni downdraft carburetors). Fuel Type: Unleaded Gasoline (designed for leaded in early years, but adaptable). 🔧 Transmission Standard Transmission Type Std: 4-speed Manual Optional Transmission Type Opt: 3-speed Automatic (less common) Features Clutch Type: Dry, single plate, hydraulically actuated. 📐 Dimensions Exterior Wheelbase: Approximately 2300 mm (90.6 inches) Length: Varies by body style, e.g., Coupe ~3970 mm (156.3 in), Sedan ~4005 mm (157.7 in). Width: Varies by body style, e.g., Coupe ~1530 mm (60.2 in). Height: Varies by body style, e.g., Coupe ~1315 mm (51.8 in). Weights Curb Weight: Approximately 770-850 kg (1700-1875 lbs) depending on body style and equipment. Gross Vehicle Weight Rating: Not explicitly stated but can be inferred from chassis load capacities. 🛡️ Safety Features Ratings Crash Test Results: Minimal data available for this era, but generally designed to meet the safety standards of the time (late 1960s/early 1970s). Active Features Brakes: Front: Disc brakes (standard on most models). Rear: Drum brakes. Brake system is hydraulic, dual-circuit. Steering: Recirculating ball steering system, often with a worm and sector mechanism. No power steering typically. Passive Features Seatbelts: Lap belts or three-point front seatbelts depending on year and market. Lap belts typically in rear. Body Construction: Unitized body construction with integrated chassis elements. 💡 Technology Features Infotainment Audio System: Factory-installed AM radio, often with a single speaker. Aftermarket upgrades are common. Driver Assistance Features: Minimal; primarily basic instrumentation (speedometer, fuel gauge, temperature gauge, oil pressure warning light). No electronic driver aids. Connectivity Features: N/A - Pre-dates modern connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km (3,000 miles) or 3-6 months, whichever comes first. Refer to manual for precise recommendation. Transmission Fluid Interval: Every 40,000-60,000 km (25,000-37,000 miles) for manual and automatic transmissions. Brake Fluid Interval: Every 2-3 years, as brake fluid is hygroscopic and degrades over time. Fluid Specifications Engine Oil Type: API SE/SF grade, SAE 20W-50 or 10W-30 depending on climate. Consult manual for specific viscosity. Transmission Fluid Type Manual: GL-4 gear oil, SAE 75W-90 or 80W-90. Transmission Fluid Type Auto: Dexron II or equivalent automatic transmission fluid (ATF). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Known Issues Rust Prone Areas: Wheel wells, rocker panels, door bottoms, trunk floor, chassis rails due to age and material used. Suspension...
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Datsun 1200 Model B110 Series Chassis & Body Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
1200
Model Code:
B110 Series
Body Styles:
Coupe, Sedan, Wagon, Pickup Truck
👋 Introduction
Market Position
Target Audience:
Enthusiasts, DIY mechanics, restoration specialists, automotive workshops working on Datsun 1200 B110 series vehicles.
Competitive Analysis
Value Proposition:
Provides direct, manufacturer-sourced technical data for maintenance and repair, offering a cost-effective and immediate alternative to printed manuals or guesswork.
Key Features
Content Focus:
Exclusive focus on chassis and body systems, differentiating it from general service manuals that might prioritize powertrain.
Digital Advantage:
Instant download capability and print-on-demand for specific sections enhances user convenience and accessibility.
📋 Manual Details
Coverage Areas
Primary Coverage:
Chassis and Body
Secondary Coverage:
Maintenance and Repair
Page Count
Estimated Page Count:
Varies, but typically 500-800 pages for a comprehensive chassis and body manual for this era.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Assumed based on product description context)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Chassis Components:
Frame, subframes, suspension (front and rear), steering system, wheels, tires, brakes (hydraulic system, drums/discs), exhaust system.
Body Components:
Body panels (fenders, doors, hood, trunk lid), doors and latches, windows and regulators, interior trim, exterior trim, bumpers, lighting (headlights, taillights, signals), wipers and washers.
Procedures Included
Maintenance Procedures:
Lubrication schedules, fluid checks and changes, brake adjustments, suspension component inspection, wheel alignment checks.
Repair Procedures:
Component disassembly and assembly, panel repair and replacement, door mechanism repair, glass replacement, suspension component replacement, brake system overhauls, steering system repair.
Collision Repair:
Frame straightening techniques, body panel alignment, welding procedures, repair of impact damage.
Painting And Finishing:
Surface preparation, primer application, paint application, detailing, rust prevention.
Technical Depth
Diagnostic Capabilities:
Troubleshooting guides for chassis and body issues, identification of common problems.
Specification Detail:
Detailed mechanical and technical specifications, torque values, clearances, alignment angles.
Diagrams And Illustrations:
Exploded views, wiring diagrams (for body electrical components), assembly and disassembly diagrams, schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if a well-digitized PDF, enabling quick information retrieval.
Print Quality
Printable:
Yes, sections can be printed as indicated in the product description.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.2 Liters (1171 cc)
Engine Codes:
A12 (most common)
Performance
Horsepower Estimate:
Approximately 60-68 hp (SAE Gross) depending on variant and tuning.
Torque Estimate:
Approximately 68-72 lb-ft (SAE Gross).
Fuel System
Fuel Delivery:
Carbureted (typically single or twin Hitachi/Mikuni downdraft carburetors).
Fuel Type:
Unleaded Gasoline (designed for leaded in early years, but adaptable).
🔧 Transmission
Standard
Transmission Type Std:
4-speed Manual
Optional
Transmission Type Opt:
3-speed Automatic (less common)
Features
Clutch Type:
Dry, single plate, hydraulically actuated.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2300 mm (90.6 inches)
Length:
Varies by body style, e.g., Coupe ~3970 mm (156.3 in), Sedan ~4005 mm (157.7 in).
Width:
Varies by body style, e.g., Coupe ~1530 mm (60.2 in).
Height:
Varies by body style, e.g., Coupe ~1315 mm (51.8 in).
Weights
Curb Weight:
Approximately 770-850 kg (1700-1875 lbs) depending on body style and equipment.
Gross Vehicle Weight Rating:
Not explicitly stated but can be inferred from chassis load capacities.
🛡️ Safety Features
Ratings
Crash Test Results:
Minimal data available for this era, but generally designed to meet the safety standards of the time (late 1960s/early 1970s).
Active Features
Brakes:
Front: Disc brakes (standard on most models). Rear: Drum brakes. Brake system is hydraulic, dual-circuit.
Steering:
Recirculating ball steering system, often with a worm and sector mechanism. No power steering typically.
Passive Features
Seatbelts:
Lap belts or three-point front seatbelts depending on year and market. Lap belts typically in rear.
Body Construction:
Unitized body construction with integrated chassis elements.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM radio, often with a single speaker. Aftermarket upgrades are common.
Driver Assistance
Features:
Minimal; primarily basic instrumentation (speedometer, fuel gauge, temperature gauge, oil pressure warning light). No electronic driver aids.
Connectivity
Features:
N/A - Pre-dates modern connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or 3-6 months, whichever comes first. Refer to manual for precise recommendation.
Transmission Fluid Interval:
Every 40,000-60,000 km (25,000-37,000 miles) for manual and automatic transmissions.
Brake Fluid Interval:
Every 2-3 years, as brake fluid is hygroscopic and degrades over time.
Fluid Specifications
Engine Oil Type:
API SE/SF grade, SAE 20W-50 or 10W-30 depending on climate. Consult manual for specific viscosity.
Transmission Fluid Type Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Type Auto:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Known Issues
Rust Prone Areas:
Wheel wells, rocker panels, door bottoms, trunk floor, chassis rails due to age and material used.
Suspension Wear:
Ball joints, tie rod ends, and bushings are common wear items leading to steering looseness and alignment issues.
Brake System Wear:
Wheel cylinders in rear drums, caliper seals in front discs, and rubber brake hoses can degrade over time.
Body Seals:
Door, window, and trunk seals can deteriorate, leading to water leaks and interior damage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Datsun (Nissan Motor Co., Ltd.)
Model Evolution
Introduction Year:
1970
Development Purpose:
To provide a fuel-efficient, affordable, and sporty compact car for global markets, succeeding the Datsun 1000 (B210).
Production
Production Years:
1970-1977
Manufacturing Locations:
Primarily Japan (various Nissan plants), with some assembly in other regions.
Notable Variants:
Sunny Excellent (Japan market performance variant), Datsun 1200 GX.
🏆 Awards & Recognition
Recognitions
Market Impact:
Recognized for its affordability, reliability, and sporty styling, becoming a popular choice for young drivers and in motorsport (rallying).
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