Deutz Allis 6240 6250 6260 6265 6275 Workshop Service Manual
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🏷️ Basic Information Identification Make: Deutz-Allis Model: 6240, 6250, 6260, 6265, 6275 Product Type: Workshop Service Manual 👋 Introduction Market Position Segment: Utility and Row Crop Tractors Competitive Analysis Competitors: Competed with similar models from manufacturers like John Deere, Case IH, New Holland, and Ford/New Holland during its production era. Key Features Durability: Known for robust construction and reliable Deutz diesel engines, designed for demanding agricultural tasks. Engine Type: Primarily featured Deutz air-cooled diesel engines, known for their simplicity and durability. Engine Reliability: Deutz air-cooled engines are renowned for their simple design, fuel efficiency, and long service life, requiring less maintenance than liquid-cooled counterparts. 📋 Manual Details Coverage Areas Coverage: Complete service, repair, maintenance, troubleshooting, and diagnostic information for Deutz-Allis 6240, 6250, 6260, 6265, and 6275 tractors. Page Count Pages: Hundreds (exact number not specified, indicating comprehensive content) Manual Type Type: Official Factory Service Repair Manual Content Type: Comprehensive repair, service, and maintenance manual. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, overhaul instructions, fuel system, cooling system, lubrication system, ignition system (where applicable), emissions control systems. Transmission: Service and repair of manual and powershift transmissions, clutch systems, PTO (Power Take-Off) drive systems, hydraulic control of transmission. Hydraulic System: Hydraulic pump service, valve body repair, cylinder and actuator diagnostics, control linkage adjustments, fluid capacities, troubleshooting hydraulic system issues. Electrical System: Wiring diagrams, starter system, charging system (alternator/generator), battery service, lighting system, instrument cluster diagnostics, troubleshooting electrical faults. Chassis And Drive Train: Front axle repair, rear axle service, differential overhaul, brake system maintenance and repair, steering system diagnostics and repair, wheel and tire specifications. Operator Station: Cab systems (if equipped), seat adjustments, control panel layout, HVAC system service (if applicable), ROPS (Roll-Over Protective Structure) maintenance. Steering System: Power steering pump service, cylinder repair, tie rod and drag link maintenance, troubleshooting steering wander or stiffness. Braking System: Brake pad/disc inspection and replacement, brake fluid bleeding procedures, master cylinder and caliper service. Cooling System: Service and maintenance of the air-cooling shrouds, blowers, and ducting for optimal heat dissipation. Fuel System: Detailed procedures for fuel filter replacement, bleeding the fuel system, injector testing and replacement, and fuel pump calibration. Procedures Included Maintenance: Scheduled maintenance, lubrication charts, filter replacement procedures, fluid change intervals, general upkeep recommendations. Repair: Step-by-step repair instructions for all major components and systems, including torque specifications, component disassembly and reassembly, and alignment procedures. Troubleshooting: Diagnostic trees, symptom-based troubleshooting guides, common problems and their solutions, diagnostic codes (if applicable). Rebuilds: Complete engine rebuild procedures, including piston ring replacement, valve seat grinding, bearing replacement, and crankshaft inspection/machining. Diagnostics: Detailed diagnostic charts for identifying root causes of mechanical, hydraulic, and electrical system malfunctions. Technical Depth Depth: Comprehensive, covering from basic operator maintenance to full engine and transmission overhauls, advanced electrical diagnostics, and hydraulic system repairs. Precision: Includes precise torque specifications, clear diagrams, exploded views, and detailed measurement tolerances for accurate component assembly. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-quality, printable pages for easy workshop use. Binding Type Binding Recommendation: Recommended for printing and binding into a durable workshop manual for repeated use. Paper Type Paper Quality Recommendation: Suggests printing on heavy-duty, oil-resistant paper for workshop environments. ⚙️ Engine Specifications Primary Engine Manufacturer: Deutz AG Engine Family: Likely Deutz F3L, F4L, or F5L series (air-cooled) for the 6200 series. Performance Horsepower Range: Estimated 50-80 PTO horsepower, depending on the specific model (6240-6275). Fuel System Injection: Direct Injection (DI) via Bosch or similar rotary injection pump. Cooling System Type: Air-cooled (a hallmark of many Deutz engines of this era). Emissions Compliance: Likely compliant with US EPA Tier 1 or Tier 2 emissions standards of their respective production years. 🔧 Transmission Standard Type: Syncromesh Manual Transmission with optional Hi-Lo range (e.g., 12 forward, 4 reverse gears). Optional Powershift: Some models may have offered a powershift transmission option for on-the-go gear changes. Features Pto: Standard 540/1000 RPM PTO, potentially with ground speed PTO capability. 📐 Dimensions Exterior Wheelbase: Varies by model, typically around 85-95 inches for this class. Weights Operating Weight: Approximately 6,000 - 8,000 lbs (2700 - 3600 kg), depending on configuration. Tires Front Tire Size: Commonly 7.50-16 or 8.3-24. Rear Tire Size: Commonly 16.9-30 or 18.4-30. 🛡️ Safety Features Ratings Rops: Equipped with or designed for ROPS (Roll-Over Protective Structure) compliance as per industry standards of the era. Active Features Brakes: Wet disc brakes for reliable stopping power, often with hydraulic activation. Passive Features Seatbelt: Seatbelt equipped for ROPS-certified cabs or on open station models with ROPS. 💡 Technology Features Infotainment Dashboard: Basic instrument cluster with indicators for engine temperature (if liquid-cooled variant), oil pressure, charging system, fuel level, and hour meter. Tachometer and speedometer may be present. Driver Assistance Cruise Control: Not typically equipped in this tractor class and era. 🔧 Maintenance...
Competed with similar models from manufacturers like John Deere, Case IH, New Holland, and Ford/New Holland during its production era.
Key Features
Durability:
Known for robust construction and reliable Deutz diesel engines, designed for demanding agricultural tasks.
Engine Type:
Primarily featured Deutz air-cooled diesel engines, known for their simplicity and durability.
Engine Reliability:
Deutz air-cooled engines are renowned for their simple design, fuel efficiency, and long service life, requiring less maintenance than liquid-cooled counterparts.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, maintenance, troubleshooting, and diagnostic information for Deutz-Allis 6240, 6250, 6260, 6265, and 6275 tractors.
Page Count
Pages:
Hundreds (exact number not specified, indicating comprehensive content)
Manual Type
Type:
Official Factory Service Repair Manual
Content Type:
Comprehensive repair, service, and maintenance manual.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, overhaul instructions, fuel system, cooling system, lubrication system, ignition system (where applicable), emissions control systems.
Transmission:
Service and repair of manual and powershift transmissions, clutch systems, PTO (Power Take-Off) drive systems, hydraulic control of transmission.
Hydraulic System:
Hydraulic pump service, valve body repair, cylinder and actuator diagnostics, control linkage adjustments, fluid capacities, troubleshooting hydraulic system issues.
Front axle repair, rear axle service, differential overhaul, brake system maintenance and repair, steering system diagnostics and repair, wheel and tire specifications.
Operator Station:
Cab systems (if equipped), seat adjustments, control panel layout, HVAC system service (if applicable), ROPS (Roll-Over Protective Structure) maintenance.
Steering System:
Power steering pump service, cylinder repair, tie rod and drag link maintenance, troubleshooting steering wander or stiffness.
Braking System:
Brake pad/disc inspection and replacement, brake fluid bleeding procedures, master cylinder and caliper service.
Cooling System:
Service and maintenance of the air-cooling shrouds, blowers, and ducting for optimal heat dissipation.
Fuel System:
Detailed procedures for fuel filter replacement, bleeding the fuel system, injector testing and replacement, and fuel pump calibration.
Step-by-step repair instructions for all major components and systems, including torque specifications, component disassembly and reassembly, and alignment procedures.
Troubleshooting:
Diagnostic trees, symptom-based troubleshooting guides, common problems and their solutions, diagnostic codes (if applicable).
Rebuilds:
Complete engine rebuild procedures, including piston ring replacement, valve seat grinding, bearing replacement, and crankshaft inspection/machining.
Diagnostics:
Detailed diagnostic charts for identifying root causes of mechanical, hydraulic, and electrical system malfunctions.
Technical Depth
Depth:
Comprehensive, covering from basic operator maintenance to full engine and transmission overhauls, advanced electrical diagnostics, and hydraulic system repairs.
Precision:
Includes precise torque specifications, clear diagrams, exploded views, and detailed measurement tolerances for accurate component assembly.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-quality, printable pages for easy workshop use.
Binding Type
Binding Recommendation:
Recommended for printing and binding into a durable workshop manual for repeated use.
Paper Type
Paper Quality Recommendation:
Suggests printing on heavy-duty, oil-resistant paper for workshop environments.
⚙️ Engine Specifications
Primary Engine
Manufacturer:
Deutz AG
Engine Family:
Likely Deutz F3L, F4L, or F5L series (air-cooled) for the 6200 series.
Performance
Horsepower Range:
Estimated 50-80 PTO horsepower, depending on the specific model (6240-6275).
Fuel System
Injection:
Direct Injection (DI) via Bosch or similar rotary injection pump.
Cooling System
Type:
Air-cooled (a hallmark of many Deutz engines of this era).
Emissions
Compliance:
Likely compliant with US EPA Tier 1 or Tier 2 emissions standards of their respective production years.
🔧 Transmission
Standard
Type:
Syncromesh Manual Transmission with optional Hi-Lo range (e.g., 12 forward, 4 reverse gears).
Optional
Powershift:
Some models may have offered a powershift transmission option for on-the-go gear changes.
Features
Pto:
Standard 540/1000 RPM PTO, potentially with ground speed PTO capability.
📐 Dimensions
Exterior
Wheelbase:
Varies by model, typically around 85-95 inches for this class.
Weights
Operating Weight:
Approximately 6,000 - 8,000 lbs (2700 - 3600 kg), depending on configuration.
Tires
Front Tire Size:
Commonly 7.50-16 or 8.3-24.
Rear Tire Size:
Commonly 16.9-30 or 18.4-30.
🛡️ Safety Features
Ratings
Rops:
Equipped with or designed for ROPS (Roll-Over Protective Structure) compliance as per industry standards of the era.
Active Features
Brakes:
Wet disc brakes for reliable stopping power, often with hydraulic activation.
Passive Features
Seatbelt:
Seatbelt equipped for ROPS-certified cabs or on open station models with ROPS.
💡 Technology Features
Infotainment
Dashboard:
Basic instrument cluster with indicators for engine temperature (if liquid-cooled variant), oil pressure, charging system, fuel level, and hour meter. Tachometer and speedometer may be present.
Driver Assistance
Cruise Control:
Not typically equipped in this tractor class and era.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 250-500 hours, depending on operating conditions. Consult specific engine service bulletin.
Fuel Filter Replacement:
Every 250-500 hours or as needed if experiencing fuel system issues.
Air Filter Service:
Inspect daily, service or replace when indicated by air cleaner restriction indicator or based on operating environment.
Fluid Specifications
Engine Oil:
API CD or CE classification, SAE 30 or 15W-40 (check manual for climate-specific recommendations).
Hydraulic Fluid:
Deutz-Allis THF (Tractor Hydraulic Fluid) or equivalent Universal Tractor Transmission Oil (UTTO) meeting specific viscosity and performance requirements.
Transmission Fluid:
Refer to manual for specific multi-purpose or UTTO specifications, capacity varies by transmission type.
Known Issues
Air Cooling:
Overheating can occur in extreme conditions or if cooling fins become clogged with debris. Regular cleaning is crucial.
Hydraulic Pump:
Wear on hydraulic pumps can lead to reduced lifting capacity or slow hydraulic functions. Regular fluid and filter changes mitigate this.
Electrical Connectors:
Corrosion or loose connections on wiring harnesses can lead to intermittent electrical faults.
Filter Part Numbers
Oil Filter:
Deutz Part Number (example): 01174430 or equivalent Donaldson P551313, Wix 51773 (verify with exact engine model).
Fuel Filter:
Deutz Part Number (example): 01181458 or equivalent Wix WF8344, Baldwin PF7752 (verify with exact engine model).
Lubrication Points
Grease Points:
Detailed grease points for steering, axle pivots, hitch points, PTO shaft, and pedal linkages are covered.
📚 Vehicle History
Brand Heritage
Parent Company:
Deutz-Allis was a North American tractor manufacturer, formed from the acquisition of the Allis-Chalmers tractor division by KHD (Klockner-Humboldt-Deutz AG) of Germany.
Model Evolution
Series Introduction:
The 6200 series tractors likely represent models introduced in the mid-to-late 1980s, continuing the Allis-Chalmers design lineage with Deutz mechanicals.
Production
Manufacturing Location:
Likely manufactured in North America (e.g., the former Allis-Chalmers plant in West Allis, Wisconsin).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for these models are not widely documented, Deutz-Allis tractors were generally recognized for their value and utility in the agricultural market during their production run.