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TTV 7210 7230 7250 AGROTRON Tractor Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: DEUTZ-FAHR Model: Agrotron TTV Series Applicable Models: TTV 7210, TTV 7230, TTV 7250 Model Codes: TTV 7210, TTV 7230, TTV 7250 👋 Introduction Market Position Market Position: The Deutz-Fahr Agrotron TTV series represents a premium segment in the agricultural tractor market, known for advanced technology, efficiency, and operator comfort. This manual caters to owners and technicians working with high-spec, modern farming equipment. Target User: Professional agricultural mechanics, dealership service technicians, and advanced farm machinery operators with mechanical aptitude. Competitive Analysis Competitive Analysis: The TTV series competes with high-end continuously variable transmission (CVT) tractors from manufacturers such as John Deere (AutoPowr/IVT), Fendt (Vario), Claas (CVT), and New Holland (CVT). The comprehensive nature of this manual is essential for servicing these complex machines. Key Features Key Features: This manual provides an exceptionally deep dive into the Agrotron TTV's intricate systems, including the advanced TTV hydrostatic-automatic transmission, sophisticated hydraulic controls, and integrated electronic management systems. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Hydraulics, Electrics, Bodywork, HVAC, Braking, Steering Page Count Page Count: > 2000 Manual Type Manual Type: Workshop Service Repair Manual Manual Content Type: Service and Repair Manual Language Language: English (Assumed, based on common industry practice for comprehensive manuals) Format Format: Electronic PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Removal/Refitting, Injector, Common Rail System, Cooling System, Fuel System, Lubrication System Transmission Systems: Transmission, Transmission Control, Hydrostatic Unit, Control Unit, Clutch Systems, Differential, Planetary Drive, Ring Gear Carrier Chassis Systems: Front Axle, Rear Lift-Wheels, Hydraulic Front Axle Suspension Hydraulic Systems: Hydraulic System, Hydraulic Pump, Priority Valve, Power Steering, Hydraulic Trailer Braking System, Steering Gear Pump, Remote Control Valve, Ancillary Utility Distributor, Pressure Cut-off Valve Electrical Systems: Electrical System, Engine Control Unit (ECU), Starting and Charging, Instrument Panel, CAN Bus Line, Lighting System, Windscreen Wipers, Wiring Harnesses, Wiring Diagrams Bodywork And Cabin: Bodywork, Cab, Platform Braking System Details: Includes master cylinder, hydraulic trailer braking system, and potentially other braking components, emphasizing safe and effective braking performance. Steering System Details: Covers power steering and the steering gear pump, crucial for maneuverability and operator control of a large agricultural tractor. Heating And Cooling Systems: Detailed coverage of the air conditioning system and supplementary heating, important for operator comfort and productivity in various weather conditions. Comfort Systems HVAC And Heating: Air Conditioning System, Supplementary Heating Procedures Included General Procedures: Introduction, Safety Notes, Tightening Torques, Technical Characteristics, Maintenance Schedule, Operating Materials Diagnostic Procedures: Calibrations and Electronic Diagnosis, SDF Analyser/PC Tester Connection, ECU Alarms Engine Repair Procedures: Detailed procedures for engine removal, refitting, and overhaul of major components like injectors, common rail system, cooling, fuel, and lubrication systems. Transmission Repair Procedures: Comprehensive guidance on servicing and repairing the hydrostatic unit, transmission control unit, clutch systems, differential, and planetary drives. Hydraulic Repair Procedures: In-depth instructions for diagnosing and repairing the main hydraulic system, hydraulic pump, priority valve, power steering, hydraulic suspension, trailer braking system, and various control valves. Electrical Repair Procedures: Detailed troubleshooting guides, wiring diagrams, and repair procedures for the engine control unit (ECU), starting/charging systems, instrument panel, and lighting. Bodywork And Cab Procedures: Instructions for maintenance, repair, and potential disassembly of the tractor's bodywork, cab, and platform components, contributing to the overall upkeep and operator environment. Technical Depth Technical Depth: Comprehensive, including detailed component-level repair, diagnostics, and overhaul procedures. Suitable for professional technicians and advanced DIY users. Diagnostic Capabilities: Extensive diagnostic information including specific ECU alarms, procedures for using the SDF Analyser/PC Tester, and calibration routines for various electronic systems. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format allows for keyword searching within the document, greatly enhancing efficiency in locating specific information. File Size File Size: 161 MB Print Quality Print Quality: High-resolution, allowing for clear printing of all diagrams, illustrations, and text. All pages are printable. Binding Type Binding Type: N/A (Electronic format) Paper Type Paper Type: N/A (Electronic format) Software Requirements Software Requirements: Adobe Acrobat Reader (for viewing), WinZip or WinRAR (for extraction) Compatibility Operating Systems: All Windows versions, All Mac versions ⚙️ Engine Specifications Primary Engine Engine Model: DEUTZ TCD 6.1 L06 4V Engine Type: Inline 6-cylinder, turbocharged, intercooled diesel engine with 4 valves per cylinder. Emission Standard: Tier 4i (Interim) Displacement: 6.057 Liters (6057 cc) Performance Power Range: Covers models with approximately 210 HP (TTV 7210) to 250 HP (TTV 7250), with specific power outputs detailed within the manual. Fuel System Fuel Injection System: Common Rail (CR) technology Engine Accessories Engine Accessories: Detailed coverage of associated engine accessories, likely including turbocharger, high-pressure fuel pumps, injectors, fuel filters, oil filters, air filters, and cooling system components. Cooling System: Detailed coverage of the engine's cooling system, including radiator, fan, thermostat, coolant lines, and associated sensors and controls. Lubrication System: Information on the engine's lubrication system, including oil pump, oil filter, oil cooler...
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TTV 7210 7230 7250 AGROTRON Tractor Workshop Service Repair ManualTTV 7210 7230 7250 AGROTRON Tractor Workshop Service Repair ManualTTV 7210 7230 7250 AGROTRON Tractor Workshop Service Repair ManualTTV 7210 7230 7250 AGROTRON Tractor Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
DEUTZ-FAHR
Model:
Agrotron TTV Series
Applicable Models:
TTV 7210, TTV 7230, TTV 7250
Model Codes:
TTV 7210, TTV 7230, TTV 7250
👋 Introduction
Market Position
Market Position:
The Deutz-Fahr Agrotron TTV series represents a premium segment in the agricultural tractor market, known for advanced technology, efficiency, and operator comfort. This manual caters to owners and technicians working with high-spec, modern farming equipment.
Target User:
Professional agricultural mechanics, dealership service technicians, and advanced farm machinery operators with mechanical aptitude.
Competitive Analysis
Competitive Analysis:
The TTV series competes with high-end continuously variable transmission (CVT) tractors from manufacturers such as John Deere (AutoPowr/IVT), Fendt (Vario), Claas (CVT), and New Holland (CVT). The comprehensive nature of this manual is essential for servicing these complex machines.
Key Features
Key Features:
This manual provides an exceptionally deep dive into the Agrotron TTV's intricate systems, including the advanced TTV hydrostatic-automatic transmission, sophisticated hydraulic controls, and integrated electronic management systems.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Hydraulics, Electrics, Bodywork, HVAC, Braking, Steering
Page Count
Page Count:
> 2000
Manual Type
Manual Type:
Workshop Service Repair Manual
Manual Content Type:
Service and Repair Manual
Language
Language:
English (Assumed, based on common industry practice for comprehensive manuals)
Format
Format:
Electronic PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Removal/Refitting, Injector, Common Rail System, Cooling System, Fuel System, Lubrication System
Transmission Systems:
Transmission, Transmission Control, Hydrostatic Unit, Control Unit, Clutch Systems, Differential, Planetary Drive, Ring Gear Carrier
Chassis Systems:
Front Axle, Rear Lift-Wheels, Hydraulic Front Axle Suspension
Hydraulic Systems:
Hydraulic System, Hydraulic Pump, Priority Valve, Power Steering, Hydraulic Trailer Braking System, Steering Gear Pump, Remote Control Valve, Ancillary Utility Distributor, Pressure Cut-off Valve
Electrical Systems:
Electrical System, Engine Control Unit (ECU), Starting and Charging, Instrument Panel, CAN Bus Line, Lighting System, Windscreen Wipers, Wiring Harnesses, Wiring Diagrams
Bodywork And Cabin:
Bodywork, Cab, Platform
Braking System Details:
Includes master cylinder, hydraulic trailer braking system, and potentially other braking components, emphasizing safe and effective braking performance.
Steering System Details:
Covers power steering and the steering gear pump, crucial for maneuverability and operator control of a large agricultural tractor.
Heating And Cooling Systems:
Detailed coverage of the air conditioning system and supplementary heating, important for operator comfort and productivity in various weather conditions.
Comfort Systems
HVAC And Heating:
Air Conditioning System, Supplementary Heating
Procedures Included
General Procedures:
Introduction, Safety Notes, Tightening Torques, Technical Characteristics, Maintenance Schedule, Operating Materials
Diagnostic Procedures:
Calibrations and Electronic Diagnosis, SDF Analyser/PC Tester Connection, ECU Alarms
Engine Repair Procedures:
Detailed procedures for engine removal, refitting, and overhaul of major components like injectors, common rail system, cooling, fuel, and lubrication systems.
Transmission Repair Procedures:
Comprehensive guidance on servicing and repairing the hydrostatic unit, transmission control unit, clutch systems, differential, and planetary drives.
Hydraulic Repair Procedures:
In-depth instructions for diagnosing and repairing the main hydraulic system, hydraulic pump, priority valve, power steering, hydraulic suspension, trailer braking system, and various control valves.
Electrical Repair Procedures:
Detailed troubleshooting guides, wiring diagrams, and repair procedures for the engine control unit (ECU), starting/charging systems, instrument panel, and lighting.
Bodywork And Cab Procedures:
Instructions for maintenance, repair, and potential disassembly of the tractor's bodywork, cab, and platform components, contributing to the overall upkeep and operator environment.
Technical Depth
Technical Depth:
Comprehensive, including detailed component-level repair, diagnostics, and overhaul procedures. Suitable for professional technicians and advanced DIY users.
Diagnostic Capabilities:
Extensive diagnostic information including specific ECU alarms, procedures for using the SDF Analyser/PC Tester, and calibration routines for various electronic systems.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format allows for keyword searching within the document, greatly enhancing efficiency in locating specific information.
File Size
File Size:
161 MB
Print Quality
Print Quality:
High-resolution, allowing for clear printing of all diagrams, illustrations, and text. All pages are printable.
Binding Type
Binding Type:
N/A (Electronic format)
Paper Type
Paper Type:
N/A (Electronic format)
Software Requirements
Software Requirements:
Adobe Acrobat Reader (for viewing), WinZip or WinRAR (for extraction)
Compatibility
Operating Systems:
All Windows versions, All Mac versions
⚙️ Engine Specifications
Primary Engine
Engine Model:
DEUTZ TCD 6.1 L06 4V
Engine Type:
Inline 6-cylinder, turbocharged, intercooled diesel engine with 4 valves per cylinder.
Emission Standard:
Tier 4i (Interim)
Displacement:
6.057 Liters (6057 cc)
Performance
Power Range:
Covers models with approximately 210 HP (TTV 7210) to 250 HP (TTV 7250), with specific power outputs detailed within the manual.
Fuel System
Fuel Injection System:
Common Rail (CR) technology
Engine Accessories
Engine Accessories:
Detailed coverage of associated engine accessories, likely including turbocharger, high-pressure fuel pumps, injectors, fuel filters, oil filters, air filters, and cooling system components.
Cooling System:
Detailed coverage of the engine's cooling system, including radiator, fan, thermostat, coolant lines, and associated sensors and controls.
Lubrication System:
Information on the engine's lubrication system, including oil pump, oil filter, oil cooler (if applicable), and lubrication passages.
🔧 Transmission
Standard
Transmission Type:
TTV (Triebsatz-Variator-Verbund) - Continuously Variable Transmission (CVT) utilizing a hydrostatic drive unit and mechanical planetary gears.
Optional
Optional Features:
The TTV system itself is a key feature, offering seamless speed changes and optimized power delivery. Specific control unit and hydraulic integration details are covered.
Features
Transmission Control:
Advanced electronic control unit managing the hydrostatic and mechanical components for optimal performance, fuel efficiency, and operator comfort. Includes detailed procedures for calibration and diagnosis.
📐 Dimensions
Exterior
Wheelbase:
Specifications vary by model, but typically in the range of 2900-3100 mm.
Weights
Operating Weight:
Typically around 7,000-8,000 kg, varying with configuration.
🛡️ Safety Features
Ratings
Safety Standards:
The manual addresses safety by providing specific safety notes, required personal protective equipment (PPE), and safe operating procedures for all tasks. Tractor-specific safety features like braking systems, lighting, and operator presence controls are detailed.
Active Features
Active Safety Features:
Braking System (including Hydraulic Trailer Braking System), Power Steering, Hydraulic Front Axle Suspension (for stability), and precise transmission control contribute to active safety.
Passive Features
Passive Safety Features:
Bodywork and Cab design (ensuring operator protection), seat belts (implied), and robust frame structures.
💡 Technology Features
Infotainment
Infotainment System:
While not primarily an infotainment focus, the manual covers the Instrument Panel and its associated displays and indicators, which are crucial for monitoring tractor performance and systems.
Driver Assistance
Driver Assistance Features:
The advanced TTV transmission control, electronic engine management, and hydraulic system integration offer significant driver assistance by optimizing performance and reducing operator fatigue.
Connectivity
Connectivity Features:
The mention of 'CAN BUS LINE' indicates that these tractors utilize a Controller Area Network (CAN bus) system for communication between various electronic control units, enabling advanced diagnostics and data sharing.
🔧 Maintenance
Service Intervals
Service Intervals:
The manual contains a detailed Maintenance Schedule outlining recommended service intervals for engine oil changes, filter replacements (oil, fuel, air, hydraulic), transmission fluid checks, and various other inspection points.
Fluid Specifications
Engine Oil:
Specific SAE viscosity grades and API/ACEA specifications for engine oil (e.g., SAE 15W-40, API CJ-4 or equivalent) will be detailed.
Hydraulic Fluid:
Specifications for hydraulic oil, including viscosity grades and quality standards (e.g., ISO VG 46 or similar), will be provided for the main hydraulic system, transmission, and steering.
Coolant:
Type and mixture ratio for engine coolant (antifreeze/water) will be specified.
Known Issues
Common Issues Addressed:
While specific common issues are not listed in the product description, a comprehensive workshop manual of this scope typically addresses common wear points, electronic control system faults, hydraulic system leaks, and transmission calibration issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Deutz-Fahr, a subsidiary of SDF Group, has a long-standing history in agricultural machinery, renowned for its engineering expertise, particularly with air-cooled and later water-cooled diesel engines. The Agrotron series represents their advancement into high-horsepower, technologically advanced tractors.
Model Evolution
Model Evolution:
The Agrotron TTV range evolved to incorporate increasingly sophisticated CVT technology and emission control systems, culminating in models like the 7 series which are characterized by their powerful engines, advanced transmissions, and integrated electronic control platforms.
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