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Dodge Caliber 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caliber Year: 2007 Codes Chassis Code: PM 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Budget-conscious consumers seeking practicality and versatile cargo space in a compact package. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Chevrolet Equinox Key Features Design Philosophy: Unique, hatchback-inspired styling with a raised ride height, offering a blend of car-like handling and SUV utility. Value Proposition: Affordable entry price, fuel-efficient engine options, and a practical interior for its class. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Repair, Overhaul Page Count Estimated Page Count: Varies by engine/drivetrain, estimated 2000+ pages for complete factory data Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine systems (2.0L, 2.4L, 1.8L), Exhaust System, Fuel System, Transmission (CVT, 5-speed manual, 6-speed automatic), Transfer Case (if applicable) Chassis: Suspension (front/rear), Differential & Driveline, Steering, Brakes (hydraulic, ABS, EBD), Tires/Wheels Electrical: Audio/Video, Chime/Buzzer, Electronic Control Modules (ECMs/PCMs), Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (Airbags), Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring Diagrams Body: Frame & Bumpers, Body Heating & Air Conditioning (HVAC) Procedures Included Maintenance: Lubrication, Fluid Changes, Filter Replacements, Inspections, Tune-ups Repair: Engine overhaul, Transmission repair/replacement, Suspension component replacement, Brake system servicing, Electrical component diagnosis and repair Diagnostics: Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation and resolution, Symptom-based diagnostics Specifications: Torque specifications, Component clearances, Fluid capacities and types, Electrical specifications Technical Depth Depth: Comprehensive, covering from basic scheduled maintenance to full vehicle teardown and rebuild, including diagnostic procedures for all electronic systems. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Readability: Requires Adobe PDF Reader Print Quality Printability: Printable without any restriction Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 2.0L GEMA I4 (World Engine) Displacement 1: 1998 cc Horsepower 1: 156 hp @ 6300 rpm Torque 1: 140 lb-ft @ 5000 rpm Secondary Engine Engine Code 2: 2.4L Kicker I4 (World Engine) Displacement 2: 2360 cc Horsepower 2: 172 hp @ 6000 rpm Torque 2: 165 lb-ft @ 4400 rpm Tertiary Engine Engine Code 3: 1.8L GEMA I4 (World Engine) Displacement 3: 1798 cc Horsepower 3: 148 hp @ 6000 rpm Torque 3: 125 lb-ft @ 4000 rpm Fuel System Induction: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual (Getrag NV1500/NV3500) Optional Transmission Type 2: Continuously Variable Transmission (CVT) (JF011E Jatco) Transmission Type 3: 6-Speed Automatic (Autostick) (Aisin A604/FWD) Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) (with 2.4L engine and CVT) Fluid Specifications Manual Transmission Fluid Spec: Refer to manual for specific GL rating (e.g., GL-4 or GL-5) and viscosity (e.g., 75W-90) Cvt Fluid Spec: Chrysler/Dodge CVT Fluid NS-2 or equivalent Automatic Transmission Fluid Spec: Chrysler ATF+4 (MS-9602) or equivalent 📐 Dimensions Exterior Length: 174.0 inches Width: 69.4 inches Height: 62.7 inches Wheelbase: 103.7 inches Weights Curb Weight Min: Approx. 3150 lbs (for 1.8L FWD manual) Curb Weight Max: Approx. 3450 lbs (for 2.4L AWD CVT) Cargo Cargo Volume Seats Up: Approx. 14.4 cu ft Cargo Volume Seats Down: Approx. 39.4 cu ft 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: Good NHTSA Front Crash Test Passenger: Good IIHS Front Offset Small Overlap: Acceptable (for models tested) Active Features ABS: Standard on all models Traction Control: Available/Standard depending on trim and drivetrain Electronic Stability Control: Available/Standard depending on trim and drivetrain Passive Features Airbags Front: Standard Advanced Frontal Airbags Airbags Side: Standard Front Seat-Mounted Side Airbags, Available Full-Length Side Curtain Airbags 💡 Technology Features Infotainment Audio System: Available AM/FM CD/MP3 player with 4 or 6 speakers, optional Boston Acoustics premium audio system with subwoofer. Navigation: Optional navigation system (likely DVD-based for this era). Driver Assistance Cruise Control: Standard on most trims Rear Parking Sensors: Available option on some trims Connectivity Auxiliary Input: Available auxiliary audio input jack Bluetooth: Available Uconnect Bluetooth hands-free communication system on higher trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - depending on oil type and driving conditions, consult manual for specifics. Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Approx. 60,000 - 100,000 miles for iridium/platinum plugs, depending on engine. Fluid Specifications Engine Oil Spec 2.0L: SAE 5W-20 (Chrysler MS-6395 compliant) Engine Oil Spec 2.4L: SAE 5W-20 (Chrysler MS-6395 compliant) Engine Coolant Spec: Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant, often orange or pink (e.g., MS-9769) Brake Fluid Spec: DOT 3 or DOT 4 Known Issues Cvt Failures: CVT transmissions, particularly early models, can be prone to...
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Dodge Caliber 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caliber
Year:
2007
Codes
Chassis Code:
PM
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Budget-conscious consumers seeking practicality and versatile cargo space in a compact package.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Chevrolet Equinox
Key Features
Design Philosophy:
Unique, hatchback-inspired styling with a raised ride height, offering a blend of car-like handling and SUV utility.
Value Proposition:
Affordable entry price, fuel-efficient engine options, and a practical interior for its class.
📋 Manual Details
Coverage Areas
Primary Coverage:
Factory Service Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Repair, Overhaul
Page Count
Estimated Page Count:
Varies by engine/drivetrain, estimated 2000+ pages for complete factory data
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine systems (2.0L, 2.4L, 1.8L), Exhaust System, Fuel System, Transmission (CVT, 5-speed manual, 6-speed automatic), Transfer Case (if applicable)
Chassis:
Suspension (front/rear), Differential & Driveline, Steering, Brakes (hydraulic, ABS, EBD), Tires/Wheels
Electrical:
Audio/Video, Chime/Buzzer, Electronic Control Modules (ECMs/PCMs), Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints (Airbags), Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring Diagrams
Body:
Frame & Bumpers, Body Heating & Air Conditioning (HVAC)
Procedures Included
Maintenance:
Lubrication, Fluid Changes, Filter Replacements, Inspections, Tune-ups
Repair:
Engine overhaul, Transmission repair/replacement, Suspension component replacement, Brake system servicing, Electrical component diagnosis and repair
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation and resolution, Symptom-based diagnostics
Specifications:
Torque specifications, Component clearances, Fluid capacities and types, Electrical specifications
Technical Depth
Depth:
Comprehensive, covering from basic scheduled maintenance to full vehicle teardown and rebuild, including diagnostic procedures for all electronic systems.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Readability:
Requires Adobe PDF Reader
Print Quality
Printability:
Printable without any restriction
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
2.0L GEMA I4 (World Engine)
Displacement 1:
1998 cc
Horsepower 1:
156 hp @ 6300 rpm
Torque 1:
140 lb-ft @ 5000 rpm
Secondary Engine
Engine Code 2:
2.4L Kicker I4 (World Engine)
Displacement 2:
2360 cc
Horsepower 2:
172 hp @ 6000 rpm
Torque 2:
165 lb-ft @ 4400 rpm
Tertiary Engine
Engine Code 3:
1.8L GEMA I4 (World Engine)
Displacement 3:
1798 cc
Horsepower 3:
148 hp @ 6000 rpm
Torque 3:
125 lb-ft @ 4000 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type 1:
5-Speed Manual (Getrag NV1500/NV3500)
Optional
Transmission Type 2:
Continuously Variable Transmission (CVT) (JF011E Jatco)
Transmission Type 3:
6-Speed Automatic (Autostick) (Aisin A604/FWD)
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) (with 2.4L engine and CVT)
Fluid Specifications
Manual Transmission Fluid Spec:
Refer to manual for specific GL rating (e.g., GL-4 or GL-5) and viscosity (e.g., 75W-90)
Cvt Fluid Spec:
Chrysler/Dodge CVT Fluid NS-2 or equivalent
Automatic Transmission Fluid Spec:
Chrysler ATF+4 (MS-9602) or equivalent
📐 Dimensions
Exterior
Length:
174.0 inches
Width:
69.4 inches
Height:
62.7 inches
Wheelbase:
103.7 inches
Weights
Curb Weight Min:
Approx. 3150 lbs (for 1.8L FWD manual)
Curb Weight Max:
Approx. 3450 lbs (for 2.4L AWD CVT)
Cargo
Cargo Volume Seats Up:
Approx. 14.4 cu ft
Cargo Volume Seats Down:
Approx. 39.4 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
Good
NHTSA Front Crash Test Passenger:
Good
IIHS Front Offset Small Overlap:
Acceptable (for models tested)
Active Features
ABS:
Standard on all models
Traction Control:
Available/Standard depending on trim and drivetrain
Electronic Stability Control:
Available/Standard depending on trim and drivetrain
Passive Features
Airbags Front:
Standard Advanced Frontal Airbags
Airbags Side:
Standard Front Seat-Mounted Side Airbags, Available Full-Length Side Curtain Airbags
💡 Technology Features
Infotainment
Audio System:
Available AM/FM CD/MP3 player with 4 or 6 speakers, optional Boston Acoustics premium audio system with subwoofer.
Navigation:
Optional navigation system (likely DVD-based for this era).
Driver Assistance
Cruise Control:
Standard on most trims
Rear Parking Sensors:
Available option on some trims
Connectivity
Auxiliary Input:
Available auxiliary audio input jack
Bluetooth:
Available Uconnect Bluetooth hands-free communication system on higher trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - depending on oil type and driving conditions, consult manual for specifics.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles for iridium/platinum plugs, depending on engine.
Fluid Specifications
Engine Oil Spec 2.0L:
SAE 5W-20 (Chrysler MS-6395 compliant)
Engine Oil Spec 2.4L:
SAE 5W-20 (Chrysler MS-6395 compliant)
Engine Coolant Spec:
Chrysler OAT (Organic Additive Technology) Antifreeze/Coolant, often orange or pink (e.g., MS-9769)
Brake Fluid Spec:
DOT 3 or DOT 4
Known Issues
Cvt Failures:
CVT transmissions, particularly early models, can be prone to premature wear or failure. Regular fluid changes are critical.
Suspension Wear:
Front suspension components (struts, ball joints, control arm bushings) can experience premature wear due to the vehicle's weight and design.
Engine Mounts:
Engine and transmission mounts can degrade over time, leading to increased vibration and harshness.
Ac Performance:
Some owners report suboptimal A/C performance, especially in hotter climates or under heavy load.
Electrical Gremlins:
Various minor electrical issues can occur, often related to sensors, modules, or wiring harnesses, requiring careful diagnosis.
📚 Vehicle History
Brand Heritage
Brand Parent Company:
Chrysler Group LLC (now Stellantis)
Model Evolution
Introduction Year:
2007
Platform:
GS platform (shared with Mitsubishi Lancer)
Production
Manufacturing Location:
Belvidere, Illinois, USA
Production Years:
2007-2012
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