🏷️ Basic Information Identification Make: Dodge Model: Caravan Years Covered: 2003, 2004, 2005, 2006, 2007 Codes Platform: NS (Third Generation) 👋 Introduction Market Position Segment: Minivan Target Audience: Professional Automotive Technicians, DIY enthusiasts with mechanical aptitude. Competitive Analysis Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture. Key Features Vehicle Attributes: Spacious interior, flexible seating, Stow 'n Go seating (later models), practicality. Manual Value Proposition: Provides in-depth technical information crucial for accurate diagnosis and repair, reducing costly errors. 📋 Manual Details Coverage Areas Description: Comprehensive coverage for all major mechanical, electrical, and body systems. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Automatic transmissions (41TE, 42LE, 45RFE), transaxle, drive axles, differentials. Suspension Steering: Front suspension (MacPherson struts, control arms), rear suspension (Torsion beam axle), power steering, steering column. Brakes: Front and rear disc brakes, anti-lock braking system (ABS), parking brake. Electrical: Battery, charging system, starting system, lighting, instruments, gauges, body electrical, power windows, power locks, power sliding doors, power liftgate. HVAC: Heating, ventilation, air conditioning (HVAC) system, climate control. Body Interior: Body construction, interior trim, seats, airbags, safety restraints, doors, liftgate, sliding doors, exterior trim. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad replacement. Diagnostics: Troubleshooting common problems, diagnostic trouble codes (DTCs), wiring diagrams, component testing. Repair: Engine component repair/replacement, transmission overhaul, suspension component replacement, brake system repair, electrical component repair. Disassembly Assembly: Step-by-step instructions for component removal and installation. Technical Depth Depth: Professional level, including detailed torque specifications, diagnostic procedures, and component diagrams. 📊 Manual Specifications File Format Searchable: Yes Printable: Yes Print Quality Image Resolution: High-resolution for clear diagrams and text. Binding Type Format Type: Downloadable PDF Paper Type Material Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.3L V6 (EGA) Displacement 1: 3301 cc Horsepower 1: 180 hp @ 5000 rpm Torque 1: 205 lb-ft @ 3200 rpm Optional Engine Engine Code 2: 3.8L V6 (L32) Displacement 2: 3778 cc Horsepower 2: 200 hp @ 5200 rpm Torque 2: 235 lb-ft @ 3600 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Induction: Multi-port Electronic Fuel Injection (MPI) Emission Controls: Catalytic Converter, Oxygen Sensors (O2), EGR Valve. 🔧 Transmission Standard Transmission Type 1: 4-speed Automatic Transaxle (41TE) Optional Transmission Type 2: 4-speed Automatic Transaxle (42LE) Transmission Type 3: 4-speed Automatic Transaxle (45RFE) - with 3.8L engine Features Transmission Fluid Spec 1: ATF+4 (Chrysler Material Standard MS-9602) Transmission Fluid Capacity 1: Approximately 8.9 Liters (9.4 Quarts) for 41TE/42LE. 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 190.9 inches (4849 mm) Width: 76.2 inches (1935 mm) Height: 68.7 inches (1745 mm) Cargo Cargo Volume Behind First Row: Approximately 142.5 cubic feet (4035 Liters) Cargo Volume Behind Second Row: Approximately 87.4 cubic feet (2475 Liters) Weights Curb Weight Approx: 4,200 - 4,500 lbs (1905 - 2041 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 stars (2003-2007 models varied slightly) NHTSA Front Impact Passenger: 4 stars (2003-2007 models varied slightly) IIHS Side Impact: Acceptable/Good (depending on year and specific tests) Active Features ABS: Standard on most trims Traction Control: Optional on some models Passive Features Airbags: Frontal airbags, optional side airbags. Seat Belts: Three-point seat belts in all seating positions, integrated child seat anchors (LATCH). 💡 Technology Features Infotainment Audio Systems: Factory AM/FM/CD, optional Infinity premium audio system, rear-seat entertainment systems (optional on later models). Navigation: Rare factory navigation options available on higher trims. Driver Assistance Cruise Control: Standard on most trims. Connectivity Auxiliary Input: Not standard; aftermarket solutions or specific models may have it. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (or per owner's manual, often 5,000 miles with synthetic oil). Transmission Fluid Change Interval: Typically 30,000 - 60,000 miles, depending on driving conditions. Spark Plug Replacement Interval: 100,000 miles (Platinum or Iridium plugs). Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (check owner's manual for specific temperature ranges). Engine Oil Capacity: 3.3L: 4.5 Quarts (4.3 Liters) with filter; 3.8L: 4.5 Quarts (4.3 Liters) with filter. Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (color typically orange). Coolant Capacity: Approximately 12.5 Quarts (11.8 Liters). Known Issues Transmission Slipping: Common issue, particularly in earlier models, often related to valve body or solenoid issues. Regular fluid changes can help. Power Sliding Door Failure: Motor, track, or cable issues can lead to malfunction. Requires specific diagnosis and repair procedures. Ignition Coil Failure: Individual ignition coils can fail, leading to misfires. Easy to diagnose and replace. Oil Leaks: Valve cover gaskets and oil pan gaskets are common leak points. Heater Core Leaks: Can lead to coolant loss and fogged windows; requires dashboard disassembly...