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2000 DODGE CARAVAN Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2000 Chassis Code: RS (Third Generation) Platform: Chrysler RS platform 👋 Introduction Market Position Vehicle Segment: Compact Minivan Target Audience: Families, fleet operators, DIY enthusiasts Competitive Analysis Key Competitors 2000: Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna Key Features Vehicle Vantages: Flexible seating configurations, spacious interior, comfortable ride, powerful engine options Key Features Manual Value Proposition: Empowers owners and independent mechanics to perform professional-level maintenance and repairs, saving significant labor costs. Usability: Organized by system, with clear step-by-step instructions, diagrams, and specifications. 📋 Manual Details Coverage Areas Primary Market: North America Regions Covered: USA, Canada Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Repair Manual Purpose: Professional Mechanical Repair and Maintenance Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: All engine types, internal components, cooling system, lubrication system Engine Performance: Fuel system, ignition system, emissions control systems (OBD-II diagnostics) Transmission Manual: Manual transmission (if applicable), clutch system, drivetrain components Transmission Automatic: Automatic transaxle (41TE/42LE), shift control, hydraulic system, torque converter Brakes: Hydraulic system, power assist, ABS system (Anti-lock Braking System), parking brake Steering: Power steering system, steering column, linkage Suspension: Front and rear suspension components, shock absorbers, springs, alignment Electrical System: Battery, charging system, starting system, lighting, accessories, fuses, relays Body And Interior: Exterior body panels, doors, windows, interior trim, seats, HVAC system HVAC: Heating, ventilation, and air conditioning system components, refrigerant, controls Safety Systems: Airbag system (SRS), seat belts Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups Troubleshooting: Diagnostic charts, symptom-based troubleshooting, electrical schematics Repair: Component removal, installation, overhaul, rebuilding procedures Diagnostics: OBD-II codes, diagnostic connector locations, diagnostic procedures for all major systems Specifications: Torque specifications, clearances, tolerances, fluid capacities Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission overhauls Wiring Diagrams: Full color electrical schematics for all systems Special Tools: Identification and usage of special tools required for specific repairs 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, zoomable pages Printable: Yes, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: EGA (2.4L SOHC I4) Displacement: 2378 cc (2.4 Liters) Configuration: Inline 4-cylinder, SOHC Horsepower: 150 hp @ 5600 rpm Torque: 170 lb-ft @ 3200 rpm Optional Engine Engine Code: ERH (3.3L OHV V6) Displacement: 3301 cc (3.3 Liters) Configuration: V-type 6-cylinder, OHV Horsepower: 180 hp @ 5000 rpm Torque: 205 lb-ft @ 3600 rpm Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management Computer: Proprietary Chrysler Engine Controller (e.g., NGC, SBEC) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle (41TE) Optional Transmission Type: 4-speed Automatic Transaxle (42LE - with Towing Package) Features Overdrive: Yes (4th Gear) Fluid Type: ATF+4 (Mopar) Fluid Capacity: Approximately 7.7 quarts (7.3 Liters) 📐 Dimensions Exterior Length: 178.4 inches (4531 mm) Width: 72.4 inches (1839 mm) Height: 69.0 inches (1753 mm) Wheelbase: 111.9 inches (2842 mm) Interior Seating Capacity: 7 passengers (2-2-3 configuration typical) Cargo Cargo Volume Behind Front Seats: Approx. 140.0 cubic feet Weights Curb Weight: Approx. 3700 - 4100 lbs (1678 - 1860 kg) Gross Vehicle Weight Rating: Approx. 5500 lbs (2495 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not rated (as per industry standards of the time, specific ratings vary) NHTSA Frontal Impact Passenger: Not rated Active Features ABS: Standard on most trims, optional on base models Passive Features Airbags: Driver and front passenger airbags (SRS) Seatbelts: Three-point belts for all outboard seating positions, lap belts for center rear seats 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player options, optional Infinity speaker system Navigation: No factory integrated navigation system available for this model year. Driver Assistance Cruise Control: Standard or optional depending on trim level. Connectivity Aux Input: No factory standard auxiliary input. Aftermarket solutions available. Convenience Power Sliding Door: Optional feature on some higher trims. 🔧 Maintenance Service Intervals General Oil Change: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions. Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Spark Plugs: Platinum tipped plugs typically last 100,000 miles (160,000 km). Check manual for specific type and interval. Transmission Fluid: Inspect every 30,000 miles (48,000 km), change at 60,000 miles (96,000 km) or per severe service schedule. Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 (check manual for climate-specific recommendations) Engine Oil Capacity: 4.0 Quarts (3.8 Liters) for 2.4L I4; 4.5 Quarts (4.3 Liters) for 3.3L V6 (with filter) Coolant Type: Chrysler Formula 1 (OAT) or equivalent HOAT coolant Power Steering Fluid: Mopar Power Steering Fluid or equivalent Brake Fluid: DOT 3 Known Issues Common Complaints: Transmission fluid leaks, EGR valve issues, oxygen sensor failures, AC compressor clutch problems, power door...
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Type: Caravan
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Sku: 279050
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2000 DODGE CARAVAN Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
2000
Chassis Code:
RS (Third Generation)
Platform:
Chrysler RS platform
👋 Introduction
Market Position
Vehicle Segment:
Compact Minivan
Target Audience:
Families, fleet operators, DIY enthusiasts
Competitive Analysis
Key Competitors 2000:
Ford Windstar, Chevrolet Venture, Pontiac Montana, Honda Odyssey, Toyota Sienna
Key Features Vehicle
Vantages:
Flexible seating configurations, spacious interior, comfortable ride, powerful engine options
Key Features Manual
Value Proposition:
Empowers owners and independent mechanics to perform professional-level maintenance and repairs, saving significant labor costs.
Usability:
Organized by system, with clear step-by-step instructions, diagrams, and specifications.
📋 Manual Details
Coverage Areas
Primary Market:
North America
Regions Covered:
USA, Canada
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Repair Manual
Purpose:
Professional Mechanical Repair and Maintenance
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
All engine types, internal components, cooling system, lubrication system
Engine Performance:
Fuel system, ignition system, emissions control systems (OBD-II diagnostics)
Transmission Manual:
Manual transmission (if applicable), clutch system, drivetrain components
Transmission Automatic:
Automatic transaxle (41TE/42LE), shift control, hydraulic system, torque converter
Brakes:
Hydraulic system, power assist, ABS system (Anti-lock Braking System), parking brake
Steering:
Power steering system, steering column, linkage
Suspension:
Front and rear suspension components, shock absorbers, springs, alignment
Electrical System:
Battery, charging system, starting system, lighting, accessories, fuses, relays
Body And Interior:
Exterior body panels, doors, windows, interior trim, seats, HVAC system
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant, controls
Safety Systems:
Airbag system (SRS), seat belts
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tune-ups
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical schematics
Repair:
Component removal, installation, overhaul, rebuilding procedures
Diagnostics:
OBD-II codes, diagnostic connector locations, diagnostic procedures for all major systems
Specifications:
Torque specifications, clearances, tolerances, fluid capacities
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls
Wiring Diagrams:
Full color electrical schematics for all systems
Special Tools:
Identification and usage of special tools required for specific repairs
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, zoomable pages
Printable:
Yes, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGA (2.4L SOHC I4)
Displacement:
2378 cc (2.4 Liters)
Configuration:
Inline 4-cylinder, SOHC
Horsepower:
150 hp @ 5600 rpm
Torque:
170 lb-ft @ 3200 rpm
Optional Engine
Engine Code:
ERH (3.3L OHV V6)
Displacement:
3301 cc (3.3 Liters)
Configuration:
V-type 6-cylinder, OHV
Horsepower:
180 hp @ 5000 rpm
Torque:
205 lb-ft @ 3600 rpm
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
Computer:
Proprietary Chrysler Engine Controller (e.g., NGC, SBEC)
🔧 Transmission
Standard Transmission
Type:
4-speed Automatic Transaxle (41TE)
Optional Transmission
Type:
4-speed Automatic Transaxle (42LE - with Towing Package)
Features
Overdrive:
Yes (4th Gear)
Fluid Type:
ATF+4 (Mopar)
Fluid Capacity:
Approximately 7.7 quarts (7.3 Liters)
📐 Dimensions
Exterior
Length:
178.4 inches (4531 mm)
Width:
72.4 inches (1839 mm)
Height:
69.0 inches (1753 mm)
Wheelbase:
111.9 inches (2842 mm)
Interior
Seating Capacity:
7 passengers (2-2-3 configuration typical)
Cargo
Cargo Volume Behind Front Seats:
Approx. 140.0 cubic feet
Weights
Curb Weight:
Approx. 3700 - 4100 lbs (1678 - 1860 kg)
Gross Vehicle Weight Rating:
Approx. 5500 lbs (2495 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not rated (as per industry standards of the time, specific ratings vary)
NHTSA Frontal Impact Passenger:
Not rated
Active Features
ABS:
Standard on most trims, optional on base models
Passive Features
Airbags:
Driver and front passenger airbags (SRS)
Seatbelts:
Three-point belts for all outboard seating positions, lap belts for center rear seats
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player options, optional Infinity speaker system
Navigation:
No factory integrated navigation system available for this model year.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Aux Input:
No factory standard auxiliary input. Aftermarket solutions available.
Convenience
Power Sliding Door:
Optional feature on some higher trims.
🔧 Maintenance
Service Intervals General
Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plugs:
Platinum tipped plugs typically last 100,000 miles (160,000 km). Check manual for specific type and interval.
Transmission Fluid:
Inspect every 30,000 miles (48,000 km), change at 60,000 miles (96,000 km) or per severe service schedule.
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 (check manual for climate-specific recommendations)
Engine Oil Capacity:
4.0 Quarts (3.8 Liters) for 2.4L I4; 4.5 Quarts (4.3 Liters) for 3.3L V6 (with filter)
Coolant Type:
Chrysler Formula 1 (OAT) or equivalent HOAT coolant
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent
Brake Fluid:
DOT 3
Known Issues
Common Complaints:
Transmission fluid leaks, EGR valve issues, oxygen sensor failures, AC compressor clutch problems, power door lock actuators, fuel pump failures
Cv Axles:
Wear and tear on front CV joints and axles is common due to vehicle weight and mileage.
Interior Wear:
Wear on interior trim, seat fabric, and dashboard components due to frequent use.
📚 Vehicle History
Brand Heritage
Dodge History:
Founded in 1900, Dodge has a long history of producing robust vehicles, initially as a parts supplier to Ford before manufacturing their own cars. Later became part of Chrysler Corporation.
Model Evolution
Caravan Introduction:
The Dodge Caravan (and its Plymouth Voyager sibling) pioneered the minivan segment in 1984.
Generation Third:
The 2000 model is part of the third generation (RS body style, 1996-2000), which introduced more refined styling, improved safety features, and more powerful engine options.
Production
Manufacturing Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Caravan Legacy:
The Dodge Caravan and its siblings are credited with creating and popularizing the modern minivan segment.
Truck Of The Year:
While not a truck, the minivan segment often competed for similar family vehicle awards.
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