Dodge Neon 1998 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1998 Generation: First Generation (PG) Chassis Code: PG Vin Code: V 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious buyers, first-time car owners, DIY enthusiasts. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Mazda Protegé. Key Features Vehicle Design Philosophy: Affordable, fun-to-drive, distinctive styling. Distinctive Styling: Unique "cab-forward" design with a rounded, aerodynamic profile. Value Proposition: Offered a compelling blend of price, performance, and features for its class. 📋 Manual Details Coverage Areas All Models Engines Trim Transmissions: Yes Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing, lubrication, cooling. Engine Fuel System: Fuel delivery, fuel injection system (MPI), fuel pump, fuel filter, fuel injectors, evaporative emission control (EVAP). Engine Ignition System: Ignition timing, spark plugs, ignition coils, distributor (if applicable), crankshaft position sensor, camshaft position sensor. Engine Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors (O2 sensors). Transmission Manual: Clutch system, gearbox assembly, internal components, shift linkage, removal and installation. Transmission Automatic: Torque converter, transmission control module (TCM), hydraulic control system, gear sets, valve body, removal and installation. Drivetrain: Axles, CV joints, differential, driveshafts. Suspension System: Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam, shock absorbers), wheel alignment. Steering System: Power steering pump, steering rack, tie rods, steering column, alignment. Brake System: Front disc brakes, rear drum brakes (or discs depending on trim), brake lines, master cylinder, brake booster, ABS (if equipped), parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams. Lighting System: Headlights, taillights, turn signals, interior lights, fog lights. HVAC System: Heating, ventilation, and air conditioning (HVAC) controls, blower motor, heater core, A/C compressor, refrigerant system. Body Interior: Dashboard, seats, door panels, headliner, carpets, trim pieces. Body Exterior: Bumpers, fenders, hood, doors, trunk lid, glass, seals, body panels. Diagnostic Troubleshooting: OBD-II diagnostic codes, troubleshooting flowcharts, symptom-based diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement. Component Removal Installation: Step-by-step guides for removing and installing major and minor components. Major Repairs: Engine rebuild procedures, transmission overhauls, suspension component replacement. Electrical Diagnostics Repair: Tracing electrical faults, testing circuits, replacing sensors and actuators. Body And Paint Repair: Minor bodywork, rust repair guidance, paint touch-up. Troubleshooting Flowcharts: Systematic approaches to diagnosing and resolving common problems. Technical Specifications Data: Torque specifications, clearances, tolerances, fluid capacities. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to advanced engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Format: PDF PDF Quality: High-resolution, searchable text, printable pages. Print Quality Print Quality: N/A (Digital Download) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: 2.0L SOHC I4 (16-valve) Engine Code: 132 cu in (2.0 L) Mitsubishi 4G63 SOHC (in some export markets and earlier models, though North American market predominantly used Chrysler-designed engines) Engine Designation: Chrysler ER (European Related) engine family, often referred to as the 'PowerTech' engine for its initial design collaboration with Mitsubishi. Displacement: 1995 cc (121.7 cu in) Performance Horsepower: Approximately 132 hp @ 6000 rpm (standard models) Torque: Approximately 130 lb-ft @ 4500 rpm (standard models) Redline: Approx. 6500 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug or coil pack ignition. Other Engine Variants Performance Engine Option: Optional 2.0L DOHC I4 (16-valve) 'High Output' engine (approx. 150 hp in ACR and ES models). 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transaxle Optional Transmission Type Optional: 4-Speed Automatic Transaxle with Overdrive Features Automatic Transmission Control: Electronic control for shift points and torque converter lock-up. Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 gear oil. Automatic Transmission Fluid: Chrysler ATF+3 (or compatible equivalent). 📐 Dimensions Exterior Length: Approximately 162.8 inches (4135 mm) Width: Approximately 67.4 inches (1712 mm) Height: Approximately 53.0 inches (1346 mm) Wheelbase: Approximately 101.2 inches (2570 mm) Interior Passenger Volume: Approximately 88.0 cu ft (2492 L) Cargo Trunk Volume: Approximately 12.4 cu ft (351 L) for coupe, 15.1 cu ft (428 L) for sedan. Weights Curb Weight: Approximately 2550 - 2750 lbs (1157 - 1247 kg) depending on configuration. Gross Vehicle Weight Rating Gvwr: Typically around 3500 lbs (1588 kg) Wheels Tires Standard Wheel Size: 14-inch or 15-inch steel or alloy wheels. Standard Tire Size: 185/70R14 or 195/60R15. Wheelbase Bolt Pattern: 4x100 mm (4.4 inches) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating...

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Year:

Generation:

First Generation (PG)

Chassis Code:

Vin Code:

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

Budget-conscious buyers, first-time car owners, DIY enthusiasts.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier, Mazda Protegé.

Key Features Vehicle

Design Philosophy:

Affordable, fun-to-drive, distinctive styling.

Distinctive Styling:

Unique "cab-forward" design with a rounded, aerodynamic profile.

Value Proposition:

Offered a compelling blend of price, performance, and features for its class.

📋 Manual Details

Coverage Areas

All Models Engines Trim Transmissions:

Page Count

Estimated Page Count:

Approximately 1500-2000 pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing, lubrication, cooling.

Engine Fuel System:

Fuel delivery, fuel injection system (MPI), fuel pump, fuel filter, fuel injectors, evaporative emission control (EVAP).

Engine Ignition System:

Ignition timing, spark plugs, ignition coils, distributor (if applicable), crankshaft position sensor, camshaft position sensor.

Engine Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors (O2 sensors).

Transmission Manual:

Clutch system, gearbox assembly, internal components, shift linkage, removal and installation.

Transmission Automatic:

Torque converter, transmission control module (TCM), hydraulic control system, gear sets, valve body, removal and installation.

Drivetrain:

Axles, CV joints, differential, driveshafts.

Suspension System:

Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam, shock absorbers), wheel alignment.

Steering System:

Power steering pump, steering rack, tie rods, steering column, alignment.

Brake System:

Front disc brakes, rear drum brakes (or discs depending on trim), brake lines, master cylinder, brake booster, ABS (if equipped), parking brake.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams.

Lighting System:

Headlights, taillights, turn signals, interior lights, fog lights.

HVAC System:

Heating, ventilation, and air conditioning (HVAC) controls, blower motor, heater core, A/C compressor, refrigerant system.

Body Interior:

Dashboard, seats, door panels, headliner, carpets, trim pieces.

Body Exterior:

Bumpers, fenders, hood, doors, trunk lid, glass, seals, body panels.

Diagnostic Troubleshooting:

OBD-II diagnostic codes, troubleshooting flowcharts, symptom-based diagnostics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.

Component Removal Installation:

Step-by-step guides for removing and installing major and minor components.

Major Repairs:

Engine rebuild procedures, transmission overhauls, suspension component replacement.

Electrical Diagnostics Repair:

Tracing electrical faults, testing circuits, replacing sensors and actuators.

Body And Paint Repair:

Minor bodywork, rust repair guidance, paint touch-up.

Troubleshooting Flowcharts:

Systematic approaches to diagnosing and resolving common problems.

Technical Specifications Data:

Torque specifications, clearances, tolerances, fluid capacities.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to advanced engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

File Format

File Format:

PDF Quality:

High-resolution, searchable text, printable pages.

Print Quality

Print Quality:

N/A (Digital Download)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Name:

2.0L SOHC I4 (16-valve)

Engine Code:

132 cu in (2.0 L) Mitsubishi 4G63 SOHC (in some export markets and earlier models, though North American market predominantly used Chrysler-designed engines)

Engine Designation:

Chrysler ER (European Related) engine family, often referred to as the 'PowerTech' engine for its initial design collaboration with Mitsubishi.

Displacement:

1995 cc (121.7 cu in)

Performance

Horsepower:

Approximately 132 hp @ 6000 rpm (standard models)

Torque:

Approximately 130 lb-ft @ 4500 rpm (standard models)

Redline:

Approx. 6500 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Ignition Type:

Distributorless Ignition System (DIS) with coil-on-plug or coil pack ignition.

Other Engine Variants

Performance Engine Option:

Optional 2.0L DOHC I4 (16-valve) 'High Output' engine (approx. 150 hp in ACR and ES models).

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transaxle

Optional

Transmission Type Optional:

4-Speed Automatic Transaxle with Overdrive

Features

Automatic Transmission Control:

Electronic control for shift points and torque converter lock-up.

Fluid Specification

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or SAE 80W-90 gear oil.

Automatic Transmission Fluid:

Chrysler ATF+3 (or compatible equivalent).

📐 Dimensions

Exterior

Length:

Approximately 162.8 inches (4135 mm)

Width:

Approximately 67.4 inches (1712 mm)

Height:

Approximately 53.0 inches (1346 mm)

Wheelbase:

Approximately 101.2 inches (2570 mm)

Interior

Passenger Volume:

Approximately 88.0 cu ft (2492 L)

Cargo

Trunk Volume:

Approximately 12.4 cu ft (351 L) for coupe, 15.1 cu ft (428 L) for sedan.

Weights

Curb Weight:

Approximately 2550 - 2750 lbs (1157 - 1247 kg) depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Typically around 3500 lbs (1588 kg)

Wheels Tires

Standard Wheel Size:

14-inch or 15-inch steel or alloy wheels.

Standard Tire Size:

185/70R14 or 195/60R15.

Wheelbase Bolt Pattern:

4x100 mm (4.4 inches)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

4 stars (for sedans, side airbags optional)

NHTSA Frontal Crash Rating Passenger:

4 stars (for sedans, side airbags optional)

IIHS Crash Test Performance:

Mixed results, often rated 'Acceptable' in frontal offset tests. Side impact ratings varied with airbag availability.

Active Features

ABS Availability:

Optional Anti-lock Braking System (ABS) on some models.

Traction Control Availability:

Rarely available on this generation.

Passive Features

Airbags Standard:

Driver and front passenger airbags.

Airbags Optional:

Optional side-impact airbags on some models.

Seatbelts:

Three-point front and rear seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configuration.

Climate Control:

Manual HVAC controls with fan speed and temperature selection.

Driver Assistance

Cruise Control:

Optional cruise control on most models.

Connectivity

Bluetooth Connectivity:

Not available on this model year.

Usb Port:

Not available on this model year.

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).

Engine Oil Filter Replacement:

With every oil change.

Air Filter Replacement Interval:

Every 15,000-30,000 miles or as needed based on driving conditions.

Spark Plug Replacement Interval:

Approximately 60,000 - 100,000 miles depending on spark plug type (copper vs. platinum/iridium).

Coolant Flush Interval:

Every 5 years or 100,000 miles (initial fill, then every 2 years or 30,000 miles).

Timing Belt Replacement Interval:

Critical: Approximately 90,000 - 100,000 miles. Failure can cause catastrophic engine damage due to interference design.

Fluid Specifications

Engine Oil Specification:

API SJ, ILSAC GF-2, SAE 5W-30 (preferred for better cold-weather performance and fuel economy), SAE 10W-30 also acceptable.

Engine Oil Capacity:

Approximately 4.0 quarts (3.8 L) with filter change.

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze, typically Mopar OAT (Orange) or equivalent.

Coolant Capacity:

Approximately 6.5 quarts (6.2 L).

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

ATF+3 or Chrysler power steering fluid.

Known Issues

Engine Mounts:

Premature wear and failure of engine mounts, leading to vibration and clunking noises.

Radiator Fan Assembly:

Cooling fan motors or relays can fail, causing overheating.

Suspension Components:

Front struts, ball joints, and tie rods can wear out due to the vehicle's sporty nature and typical usage.

Oil Leaks:

Valve cover gaskets and oil pan gaskets can develop leaks over time.

Exhaust Manifold Cracks:

Exhaust manifold cracks can occur, leading to exhaust leaks and ticking sounds.

Automatic Transmission Problems:

Some models may experience issues with the automatic transmission solenoid or valve body, particularly with inadequate fluid maintenance.

Interior Rattles:

Common for the era, interior trim pieces can become loose and create rattles.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge, a division of Chrysler, has a long history of producing performance and mainstream vehicles.

Model Evolution

Neon Introduction:

The Neon was introduced in 1994 (as a 1995 model) to replace the Dodge Colt and Plymouth Sundance/Acclaim.

First Generation Pg:

The 1995-1999 Neon (PG platform) was known for its distinctive design, agile handling, and relatively affordable price point. It was available as both a two-door coupe and a four-door sedan.

1998 Model Year Updates:

The 1998 model received minor updates, including revised interior trim, optional side airbags, and some powertrain refinements. It continued to be offered in various trims like the base, Sport, and high-performance ACR (American Club Racer) models.

Production

Manufacturing Location:

Belvidere, Illinois, USA.

Production Years Pg Platform:

1994 (for 1995 model year) - 1999.

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

Named to Car and Driver's 10 Best lists for 1995 and 1996.

Motor Trend Import Car Of The Year:

Competed for Motor Trend's Import Car of the Year awards.

Ratings

Value For Money Perception:

Generally well-regarded for its price and performance.