Dodge Neon Complete Workshop Service Repair Manual 1994 1995 1996 1997 1998 1999

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Code: PH10 Generations Covered: First Generation Model Years Covered: 1994, 1995, 1996, 1997, 1998, 1999 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, independent repair shops, Dodge Neon owners seeking detailed repair information Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier Differentiation: The Dodge Neon was positioned as a sportier, more engaging alternative in the compact segment, often praised for its handling and surprisingly potent engine options. Key Features Design Philosophy: Cab-forward design, aerodynamic styling, and a focus on driver engagement Platform: Chrysler PL platform 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF Coverage Scope: Every Service & Repair Procedure 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, diagnostics, and repair for all gasoline engines Engine Electrical: Ignition system, fuel injection system, starting system, charging system, sensors, actuators, ECU troubleshooting Transmission Manual: Service and repair procedures for manual transmissions (e.g., A520, A535, NV1500) Transmission Automatic: Service and repair procedures for automatic transmissions (e.g., 30LE) Drivetrain: Front-wheel drive axle shafts, CV joints, differential service Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, wheel alignment specifications Steering: Power steering system, steering gear, tie rods, steering column, hydraulic pump and lines Brakes: Front and rear disc brakes, ABS system (if equipped), brake fluid specifications, bleeding procedures, component replacement Electrical System: Complete wiring diagrams, lighting systems, power windows, door locks, horn, wipers, power mirrors, fuses, relays Body And Interior: Body panel removal and installation, door mechanisms, seat mechanisms, interior trim, dashboard removal, HVAC system service HVAC: Air conditioning system service, heater core replacement, blower motor, refrigerant handling, diagnostic procedures Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), OBD-II system information (for later models) Procedures Included Maintenance: Routine maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement Repair: Detailed step-by-step repair instructions for all major vehicle systems Overhaul: Complete engine and transmission overhaul procedures Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues Wiring Diagrams: Comprehensive electrical wiring diagrams for all circuits Specifications: Torque specifications, clearances, fluid capacities, and other critical technical data Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics Diagnostic Capability: Advanced diagnostic procedures and troubleshooting flowcharts for all major systems Rebuild Procedures: Detailed step-by-step instructions for rebuilding engines, transmissions, and other major components 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Resolution: High-resolution for clear diagrams and text Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 420A Engine Type 1: 2.0L SOHC Inline-4 Displacement 1: 1996 cc Bore X Stroke 1: 87.6 mm x 83.0 mm Compression Ratio 1: 9.6:1 Horsepower 1: 132 hp @ 6000 rpm Torque 1: 128 lb-ft @ 4800 rpm Alternative Engine Engine Code 2: DOHC Engine Type 2: 2.0L DOHC Inline-4 (ACR, Sport models) Horsepower 2: 140-150 hp (depending on variant) Engine Code 3: 420B Engine Type 3: 2.0L SOHC Inline-4 (Canada, some export) Horsepower 3: 124 hp Engine Code 4: ESX/ESZ Engine Type 4: 2.0L DOHC Inline-4 (SRT-4 precursor) Horsepower 4: 150 hp Performance 0 60 Mph Approx: 7.5 - 9.5 seconds (depending on engine and transmission) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Multiport Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher for performance variants) Fuel Pump Pressure: Approximately 45-55 psi 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Models 1: A520, A535, NV1500 Optional Transmission Type 2: 4-Speed Automatic Model 2: 30LE Features Clutch Type: Hydraulic Transmission Fluid Manual: ATF+4 (or equivalent, consult manual for exact spec) Transmission Fluid Automatic: ATF+4 (or equivalent, consult manual for exact spec) 📐 Dimensions Exterior Length: 162.1 inches (4117 mm) Width: 67.4 inches (1712 mm) Height: 53.6 inches (1361 mm) (Coupe), 54.7 inches (1390 mm) (Sedan) Wheelbase: 104.4 inches (2652 mm) Front Track: 57.6 inches (1463 mm) Rear Track: 57.7 inches (1466 mm) Interior Front Headroom: 38.8 inches (985 mm) Front Legroom: 42.4 inches (1077 mm) Rear Headroom: 37.1 inches (942 mm) Rear Legroom: 32.3 inches (820 mm) Cargo Trunk Volume Sedan: 15.1 cu ft (428 L) Trunk Volume Coupe: 12.1 cu ft (343 L) Weights Curb Weight Approx: 2700-2900 lbs (1225-1315 kg) Gross Vehicle Weight Rating Gvw R Approx: 3700-3900 lbs (1678-1769 kg) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4 Stars (1995 model year testing) NHTSA Passenger Front Impact: 4 Stars (1995 model year testing) Active Features ABS: Optional on most models, standard on some higher trims Traction Control: Rarely available, optional on some later performance models Passive Features Airbags: Driver and passenger airbags standard from 1995 onwards Seatbelts: Three-point...

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Sku: 466957

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Tags: 1994 1995 1996 1997 1998 1999 Car Cars Dodge Misc Neon

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Model Code:

Generations Covered:

First Generation

Model Years Covered:

1994, 1995, 1996, 1997, 1998, 1999

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

DIY mechanics, independent repair shops, Dodge Neon owners seeking detailed repair information

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier

Differentiation:

The Dodge Neon was positioned as a sportier, more engaging alternative in the compact segment, often praised for its handling and surprisingly potent engine options.

Key Features

Design Philosophy:

Cab-forward design, aerodynamic styling, and a focus on driver engagement

Platform:

Chrysler PL platform

📋 Manual Details

Coverage Areas

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable PDF

Coverage Scope:

Every Service & Repair Procedure

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, diagnostics, and repair for all gasoline engines

Engine Electrical:

Ignition system, fuel injection system, starting system, charging system, sensors, actuators, ECU troubleshooting

Transmission Manual:

Service and repair procedures for manual transmissions (e.g., A520, A535, NV1500)

Transmission Automatic:

Service and repair procedures for automatic transmissions (e.g., 30LE)

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential service

Suspension:

Front and rear suspension components, struts, shocks, control arms, bushings, wheel alignment specifications

Steering:

Power steering system, steering gear, tie rods, steering column, hydraulic pump and lines

Brakes:

Front and rear disc brakes, ABS system (if equipped), brake fluid specifications, bleeding procedures, component replacement

Electrical System:

Complete wiring diagrams, lighting systems, power windows, door locks, horn, wipers, power mirrors, fuses, relays

Body And Interior:

Body panel removal and installation, door mechanisms, seat mechanisms, interior trim, dashboard removal, HVAC system service

HVAC:

Air conditioning system service, heater core replacement, blower motor, refrigerant handling, diagnostic procedures

Diagnostics:

Troubleshooting charts, diagnostic trouble codes (DTCs), OBD-II system information (for later models)

Procedures Included

Maintenance:

Routine maintenance tasks, oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement

Repair:

Detailed step-by-step repair instructions for all major vehicle systems

Overhaul:

Complete engine and transmission overhaul procedures

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex issues

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all circuits

Specifications:

Torque specifications, clearances, fluid capacities, and other critical technical data

Technical Depth

Depth Level:

Comprehensive: Covers basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics

Diagnostic Capability:

Advanced diagnostic procedures and troubleshooting flowcharts for all major systems

Rebuild Procedures:

Detailed step-by-step instructions for rebuilding engines, transmissions, and other major components

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Printable:

Resolution:

High-resolution for clear diagrams and text

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

Engine Type 1:

2.0L SOHC Inline-4

Displacement 1:

1996 cc

Bore X Stroke 1:

87.6 mm x 83.0 mm

Compression Ratio 1:

9.6:1

Horsepower 1:

132 hp @ 6000 rpm

Torque 1:

128 lb-ft @ 4800 rpm

Alternative Engine

Engine Code 2:

Engine Type 2:

2.0L DOHC Inline-4 (ACR, Sport models)

Horsepower 2:

140-150 hp (depending on variant)

Engine Code 3:

Engine Type 3:

2.0L SOHC Inline-4 (Canada, some export)

Horsepower 3:

124 hp

Engine Code 4:

ESX/ESZ

Engine Type 4:

2.0L DOHC Inline-4 (SRT-4 precursor)

Horsepower 4:

150 hp

Performance

0 60 Mph Approx:

7.5 - 9.5 seconds (depending on engine and transmission)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Multiport Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane recommended, higher for performance variants)

Fuel Pump Pressure:

Approximately 45-55 psi

🔧 Transmission

Standard Transmission

Type 1:

5-Speed Manual

Models 1:

A520, A535, NV1500

Optional Transmission

Type 2:

4-Speed Automatic

Model 2:

Features

Clutch Type:

Hydraulic

Transmission Fluid Manual:

ATF+4 (or equivalent, consult manual for exact spec)

Transmission Fluid Automatic:

ATF+4 (or equivalent, consult manual for exact spec)

📐 Dimensions

Exterior

Length:

162.1 inches (4117 mm)

Width:

67.4 inches (1712 mm)

Height:

53.6 inches (1361 mm) (Coupe), 54.7 inches (1390 mm) (Sedan)

Wheelbase:

104.4 inches (2652 mm)

Front Track:

57.6 inches (1463 mm)

Rear Track:

57.7 inches (1466 mm)

Interior

Front Headroom:

38.8 inches (985 mm)

Front Legroom:

42.4 inches (1077 mm)

Rear Headroom:

37.1 inches (942 mm)

Rear Legroom:

32.3 inches (820 mm)

Cargo

Trunk Volume Sedan:

15.1 cu ft (428 L)

Trunk Volume Coupe:

12.1 cu ft (343 L)

Weights

Curb Weight Approx:

2700-2900 lbs (1225-1315 kg)

Gross Vehicle Weight Rating Gvw R Approx:

3700-3900 lbs (1678-1769 kg)

Towing Capacity:

Not Recommended

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

4 Stars (1995 model year testing)

NHTSA Passenger Front Impact:

4 Stars (1995 model year testing)

Active Features

Optional on most models, standard on some higher trims

Traction Control:

Rarely available, optional on some later performance models

Passive Features

Airbags:

Driver and passenger airbags standard from 1995 onwards

Seatbelts:

Three-point front and rear seatbelts

Child Seat Anchors:

LATCH system not available in this generation

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM radio with cassette player, optional CD player available on higher trims or as an aftermarket upgrade.

Display:

Basic analog gauge cluster, no central infotainment display.

Driver Assistance

Cruise Control:

Optional on most models.

Keyless Entry:

Optional on higher trims.

Connectivity

Auxiliary Input:

Not standard; requires aftermarket adapter or head unit replacement.

Bluetooth:

Not available from factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (consult manual)

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km)

Spark Plug Replacement:

Every 30,000-100,000 miles (48,000-160,000 km) depending on plug type (copper vs. platinum/iridium)

Coolant Flush:

Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years

Transmission Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km) for automatic, inspect manual periodically

Fluid Specifications

Engine Oil Type Capacity:

SAE 5W-30 or 10W-30, 4.0 quarts (3.8 L) with filter (consult manual for specific engine)

Coolant Type:

Ethylene Glycol based coolant, 50/50 mix with distilled water

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent

Known Issues

Engine Oil Consumption:

Some 420A engines may exhibit higher oil consumption as mileage increases; monitor oil levels regularly.

Headgasket Leaks:

Potential for head gasket failures, especially on earlier models or if cooling system is not maintained.

Suspension Wear:

Strut mounts, ball joints, and tie rod ends can wear prematurely due to road conditions.

Exhaust Manifold Cracks:

Cast iron exhaust manifolds can develop cracks due to thermal cycling.

Interior Rattles:

Common for interior trim panels and dashboards to develop squeaks and rattles over time.

Rear Axle Beam Bushings:

The rubber bushings in the rear axle beam can degrade and cause clunking noises.

📚 Vehicle History

Brand Heritage

Dodge Legacy:

Dodge, a division of Chrysler, has a long history of producing American cars known for performance and value.

Model Evolution

Launch Year:

Platform Development:

The Neon was part of Chrysler's strategic shift towards globally competitive small cars, utilizing the PL platform co-developed with Mitsubishi.

Facelift Minor Updates:

Minor styling updates and feature enhancements occurred throughout its production run, including revised interior and exterior elements by 1998.

Production

Manufacturing Locations:

Belvidere, Illinois, USA; Sterling Heights, Michigan, USA

Production End Year:

2005 (for the Neon nameplate, later generations)

Sales Performance Context:

The Neon was a significant volume seller for Dodge in the mid-to-late 1990s, competing effectively in the crowded compact car market.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's '10Best' list for 1995 and 1996.

Motor Trend Car Of The Year:

Competed for Motor Trend Car of the Year, highlighting its impact in the segment.