Dodge Neon SRT4 2003-2005 Factory Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Generation: Second Generation (PL) Codes Chassis Code: PTE Engine Code Primary: 330A (PT Cruiser Turbo variant) 👋 Introduction Market Position Segment: Compact Performance Sedan Target Audience: Enthusiast drivers seeking a potent and affordable performance vehicle Competitive Analysis Key Competitors: Honda Civic Si, Acura RSX, Mitsubishi Lancer Ralliart, Subaru Impreza WRX (earlier models) Key Features Performance Focus: Engineered by Chrysler's Street and Racing Technology (SRT) division for enhanced performance Value Proposition: Exceptional horsepower-per-dollar ratio in its class 📋 Manual Details Coverage Areas Applicable Years: 2003, 2004, 2005 Trim Levels Covered: SRT-4 Page Count Estimated Pages: Over 1500 (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L Turbo DOHC), Transmission (Manual), Drivetrain Chassis: Suspension (Front/Rear), Steering, Brakes (Front/Rear), Wheels/Tires Electrical: Ignition System, Charging System, Starting System, Lighting, Body Electrical, Instrument Panel, Powertrain Control Module (PCM), Body Control Module (BCM), Audio System, Climate Control Electronics Body: Exterior Body Panels, Interior Trim, Doors, Glass, Seats, HVAC System (Mechanical) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks/Top-offs, Spark Plug Service, Belt Inspection/Replacement, Brake Pad/Rotor Replacement Diagnostics: Troubleshooting Flowcharts, DTC (Diagnostic Trouble Code) Interpretation, Component Testing, Circuit Analysis Repair: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement, Body Panel Repair/Replacement Installation: Component Installation Procedures, Timing Belt/Chain Installation, Turbocharger Installation/Removal Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls) Detail Level: Step-by-step instructions with detailed diagrams and illustrations Wiring Diagrams: Included (detailed and specific to SRT-4 model) 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely searchable text content for quick reference Print Quality Resolution: High-resolution scans suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Displacement: 2.4 Liters (2429 cc) Engine Type: Inline 4-Cylinder (DOHC, 16-Valve) Aspiration: Turbocharged and Intercooled Engine Code: 330A Performance Horsepower: 205-215 hp (depending on year and specific configuration) Torque: 220-225 lb-ft Redline: ~6500 RPM Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Turbocharger Model: Garrett GT15 or similar (specific variant may vary) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Getrag RT-10) Optional Optional Transmission: None (Manual transmission was standard and exclusive for SRT-4) Features Gear Ratios: Specific ratios vary by year but are performance-oriented (e.g., shorter first and second gears) Clutch: Hydraulically Actuated Single Disc Clutch Differential: Limited-Slip Differential (LSD) often standard or part of performance packages 📐 Dimensions Exterior Length: Approx. 174.4 inches Width: Approx. 68.9 inches Height: Approx. 55.7 inches Wheelbase: Approx. 105.1 inches Track Width Front: Approx. 59.9 inches Track Width Rear: Approx. 59.7 inches Weights Curb Weight: Approx. 2975 - 3050 lbs Gross Vehicle Weight Rating: N/A (typically not a primary focus for this type of manual) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Likely 4-star rating (for 2003 model, based on general Neon data) IIHS Front Offset Crash Test: Acceptable to Good (depending on year and specific test) Active Features Braking System: Power-assisted front and rear disc brakes, ABS standard Traction Control: Traction Control System (TCS) often standard Passive Features Airbags: Frontal airbags, potentially side airbags (optional or standard depending on year) Seatbelts: 3-point front and rear seatbelts Body Structure: Reinforced chassis and crumple zones 💡 Technology Features Infotainment Audio System: Aftermarket-friendly basic AM/FM/CD player, optional premium audio system (Infinity) Display: Basic driver information center, analog gauges Driver Assistance Cruise Control: Standard ABS: Standard Anti-lock Braking System Connectivity Connectivity Features: Limited by era; typically no Bluetooth or USB connectivity from factory. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 7,500 miles or 6 months, depending on driving conditions and oil type Engine Oil Filter Replacement: With every oil change Engine Air Filter Replacement: Every 15,000 - 30,000 miles Spark Plug Replacement: Every 60,000 - 100,000 miles (depending on plug type, e.g., platinum/iridium) Timing Belt Replacement: The 2.4L engine in the SRT-4 is a timing CHAIN, not a belt, so it does not require periodic replacement unless worn. Fluid Specifications Engine Oil Specification: SAE 5W-30 Synthetic (API SM or newer, Chrysler MS-6395 compliant) Engine Oil Capacity: Approx. 4.5 quarts (with filter) Coolant Specification: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue Color (50/50 mix with distilled water) Transmission Fluid Type: MS-9224 (Manual Transmission Fluid) Brake Fluid Type: DOT 3 (or DOT 4 if specified by Chrysler for later revisions) Known Issues Turbocharger: Potential for oil leaks, wastegate issues, or bearing failure if not properly maintained or if driven hard without allowing cool-down. Engine: Piston ring wear, head gasket failures (less common than some other performance engines but possible with modifications), intake manifold gasket...
Ignition System, Charging System, Starting System, Lighting, Body Electrical, Instrument Panel, Powertrain Control Module (PCM), Body Control Module (BCM), Audio System, Climate Control Electronics
Body:
Exterior Body Panels, Interior Trim, Doors, Glass, Seats, HVAC System (Mechanical)
Comprehensive (from basic maintenance to complete engine and transmission overhauls)
Detail Level:
Step-by-step instructions with detailed diagrams and illustrations
Wiring Diagrams:
Included (detailed and specific to SRT-4 model)
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text content for quick reference
Print Quality
Resolution:
High-resolution scans suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Displacement:
2.4 Liters (2429 cc)
Engine Type:
Inline 4-Cylinder (DOHC, 16-Valve)
Aspiration:
Turbocharged and Intercooled
Engine Code:
330A
Performance
Horsepower:
205-215 hp (depending on year and specific configuration)
Torque:
220-225 lb-ft
Redline:
~6500 RPM
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Turbocharger Model:
Garrett GT15 or similar (specific variant may vary)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag RT-10)
Optional
Optional Transmission:
None (Manual transmission was standard and exclusive for SRT-4)
Features
Gear Ratios:
Specific ratios vary by year but are performance-oriented (e.g., shorter first and second gears)
Clutch:
Hydraulically Actuated Single Disc Clutch
Differential:
Limited-Slip Differential (LSD) often standard or part of performance packages
📐 Dimensions
Exterior
Length:
Approx. 174.4 inches
Width:
Approx. 68.9 inches
Height:
Approx. 55.7 inches
Wheelbase:
Approx. 105.1 inches
Track Width Front:
Approx. 59.9 inches
Track Width Rear:
Approx. 59.7 inches
Weights
Curb Weight:
Approx. 2975 - 3050 lbs
Gross Vehicle Weight Rating:
N/A (typically not a primary focus for this type of manual)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Likely 4-star rating (for 2003 model, based on general Neon data)
IIHS Front Offset Crash Test:
Acceptable to Good (depending on year and specific test)
Active Features
Braking System:
Power-assisted front and rear disc brakes, ABS standard
Traction Control:
Traction Control System (TCS) often standard
Passive Features
Airbags:
Frontal airbags, potentially side airbags (optional or standard depending on year)
Seatbelts:
3-point front and rear seatbelts
Body Structure:
Reinforced chassis and crumple zones
💡 Technology Features
Infotainment
Audio System:
Aftermarket-friendly basic AM/FM/CD player, optional premium audio system (Infinity)
Display:
Basic driver information center, analog gauges
Driver Assistance
Cruise Control:
Standard
ABS:
Standard Anti-lock Braking System
Connectivity
Connectivity Features:
Limited by era; typically no Bluetooth or USB connectivity from factory. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles or 6 months, depending on driving conditions and oil type
Engine Oil Filter Replacement:
With every oil change
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles
Spark Plug Replacement:
Every 60,000 - 100,000 miles (depending on plug type, e.g., platinum/iridium)
Timing Belt Replacement:
The 2.4L engine in the SRT-4 is a timing CHAIN, not a belt, so it does not require periodic replacement unless worn.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 Synthetic (API SM or newer, Chrysler MS-6395 compliant)
Engine Oil Capacity:
Approx. 4.5 quarts (with filter)
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue Color (50/50 mix with distilled water)
Transmission Fluid Type:
MS-9224 (Manual Transmission Fluid)
Brake Fluid Type:
DOT 3 (or DOT 4 if specified by Chrysler for later revisions)
Known Issues
Turbocharger:
Potential for oil leaks, wastegate issues, or bearing failure if not properly maintained or if driven hard without allowing cool-down.
Engine:
Piston ring wear, head gasket failures (less common than some other performance engines but possible with modifications), intake manifold gasket leaks.
Transmission:
Clutch wear, synchro wear in gears, shifting issues if fluid is old or incorrect.
Suspension:
Wear in control arm bushings, ball joints, and strut mounts due to performance driving.
Electronics:
Occasional issues with O2 sensors, crank position sensors, and gauge cluster failures.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Platform:
Based on the second-generation Dodge Neon (PL platform)
Development Focus:
Developed by SRT engineers to transform the standard Neon into a competitive performance car
Production
Production Period:
2003-2005
Manufacturing Location:
Belvidere, Illinois, USA
Significance:
One of the most potent affordable performance cars of its era, highly regarded by enthusiasts.
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Frequently cited by automotive media as a great value performance car, often appearing on 'best bang for your buck' lists.
Specialty Awards:
Often recognized for its strong aftermarket support and tuning potential.