Dodge Neon SX 2.0 2002-2005 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Neon Trim: SX Year: 2002-2005 Platform: PG (Second Generation Neon) Codes Chassis Code: PL Engine Code Primary: EDZ 👋 Introduction Market Position Positioning: Essential resource for owners and independent repair shops seeking in-depth knowledge of the 2002-2005 Dodge Neon SX. Competitive Analysis Value Proposition: Offers professional-grade information at a fraction of the cost of dealership labor, enabling DIY repairs and informed maintenance decisions. Key Features Accessibility: Instant download, printable sections, and digital backup capabilities. Accuracy: Directly from manufacturer, ensuring factual and precise technical data. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Geographical Coverage: North America (Primary) Page Count Estimated Page Count: Over 1500 (typical for factory service manuals of this era) Manual Type Type: Factory Service Manual (FSM) Source Type: Original Manufacturer Documentation (digitized) Language Language: English Format Digital Format: .PDF Delivery Method: Digital Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, timing belt, seals, gaskets, pistons, rings, crankshaft, camshaft, cylinder head, valve train. Engine Electrical: Ignition system, starter, alternator, battery, wiring diagrams, sensors (crankshaft position, camshaft position, oxygen), ECU. Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, EVAP system. Transmission Manual: Clutch, gearbox, shift linkage, internal components, fluid changes, diagnosis. Transmission Automatic: Valve body, torque converter, planetary gears, seals, fluid changes, diagnosis, control module. Brakes: ABS (if equipped), hydraulic system, calipers, rotors, pads, lines, bleeding procedures, parking brake. Suspension And Steering: Front and rear suspension components, struts, shocks, control arms, ball joints, tie rods, steering rack, power steering. HVAC: Air conditioning system, heater core, blower motor, climate controls, refrigerant servicing (with appropriate training). Electrical Body: Lighting system, power windows, power locks, mirrors, wipers, horn, interior/exterior lights, body control modules. Chassis And Body: Frame, body panels, doors, hood, trunk, bumpers, rust prevention, structural components. Safety Systems: Airbags, seat belts, SRS system diagnosis. Procedures Included Maintenance: Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt replacement, brake pad replacement. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical circuit testing. Repair: Component replacement, assembly/disassembly procedures, component calibration, body panel repair, interior trim removal. Wiring Diagrams: Complete, detailed wiring schematics for all electrical systems. Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical values. Technical Depth Depth: Expert-level, suitable for professional technicians and advanced DIYers. Diagnostic Tools: References diagnostic procedures requiring specialized tools (e.g., scan tools, multimeters). Illustrations Visual Aid Quality: High-quality photos, exploded views, and detailed diagrams. 📊 Manual Specifications File Format Format: .PDF Searchable: Likely searchable text content within the PDF. Print Quality Printability: Designed for home printing, allowing users to print specific sections as needed. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Engine Code: EDZ Displacement: 2.0 Liters (1995 cc) Bore X Stroke: 87.6 mm x 83.0 mm Compression Ratio: 9.3:1 Horsepower: 132 hp @ 5800 rpm (approximate) Torque: 130 lb-ft @ 4500 rpm (approximate) Valvetrain: SOHC (Single Overhead Camshaft), 16 Valves Fuel System: Multi-Point Fuel Injection (MPI) Ignition System: Distributorless Ignition System (DIS) Cooling System: Pressurized, liquid-cooled Exhaust System: Single exhaust, catalytic converter. 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic (41TE) Features Manual Gear Ratios: Detailed in manual, specific ratios vary. Automatic Control: Electronically controlled with torque converter lock-up. Fluid Type Manual Transmission Fluid: API GL-4, SAE 75W-90 (Consult Manual for Specifics) Automatic Transmission Fluid: Mopar ATF+4 (or equivalent, consult manual) 📐 Dimensions Exterior Length: Approx. 166.7 inches (4234 mm) Width: Approx. 67.4 inches (1712 mm) Height: Approx. 53.2 inches (1351 mm) Wheelbase: Approx. 104.1 inches (2644 mm) Weights Curb Weight: Approx. 2650 - 2800 lbs (1200 - 1270 kg), depending on transmission and equipment. Gross Vehicle Weight Rating: Consult vehicle placard 🛡️ Safety Features Ratings NHTSA Frontal Impact: Refer to NHTSA archives for specific model year ratings (may vary). IIHS Crash Tests: Refer to IIHS archives for specific model year ratings (may vary). Passive Features Airbags: Driver and passenger front airbags. Seat Belts: Three-point seat belts with pretensioners. Active Features ABS: Anti-lock Braking System (ABS) often optional or standard on higher trims. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player or cassette player, optional premium audio. Display: Basic digital or analog dashboard displays. Driver Assistance Cruise Control: Standard or optional depending on trim. Connectivity Auxiliary Input: Not standard; aftermarket solutions may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6-12 months (dependent on oil type and driving conditions - refer to manual). Engine Oil Filter: Replace with oil change. Engine Air Filter: Inspect every 15,000 miles, replace as needed. Spark Plugs: Replace every 100,000 miles (typically platinum or iridium type). Timing Belt: Replace every 90,000 - 105,000 miles or 7 years (critical maintenance item - interference engine). Coolant Flush: Every 30,000 miles...
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