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Dodge Nitro 2007-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Nitro Model Year Range: 2007-2012 Platform: Chrysler KA platform (based on Jeep KJ Liberty) Codes Internal Chassis Code: KA 👋 Introduction Market Position Vehicle Segment: Compact SUV/Crossover Target Audience: Buyers seeking a stylish, capable, and somewhat rugged compact SUV. Competitive Analysis Key Competitors: Jeep Liberty (platform sibling), Ford Edge, Toyota RAV4, Honda CR-V, Nissan Murano, Chevrolet Equinox. Key Features Design Philosophy: Bold, aggressive styling with a truck-like stance, differentiating it from more car-like crossovers. Capability: Available with rear-wheel drive or part-time 4x4 system, offering some off-road potential, particularly with the Jeep platform roots. Interior Space: Offers a surprisingly spacious cabin for its class, especially in terms of headroom and shoulder room. 📋 Manual Details Coverage Areas Manual Type: Factory Service Workshop Manual Language: English File Format: PDF Compatibility: Win95/98/ME/XP/vista/7/Linux/MAC Applicability Regions: US Version (likely applicable to Canadian market as well) Product Description: No Shipping Cost, Free Download. Covers every service and repair imaginable, from oil changes to rebuilding the transmission. 📖 Manual Coverage Systems Covered Engine: Complete engine service, diagnosis, and repair for all applicable engines. Engine Cooling: Radiator, thermostat, water pump, cooling fan system, coolant specifications and procedures. Engine Exhaust: Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors, emissions control systems. Engine Electrical: Ignition system, starting system, charging system (alternator, battery), engine control module (ECM) diagnostics, sensors, wiring diagrams. Transmission: Service and repair for automatic transmissions, including fluid changes, seal replacement, and internal component overhauls. Drive Shaft: Front and rear driveshaft service, U-joints, CV joints, and related components. Brakes: Comprehensive coverage of Antilock Brakes (ABS), Disk Brakes, Hydraulic Brakes, Park Brake system, bleeding procedures, and component replacement. Front Suspension: Diagnosis, repair, and alignment for front suspension components (struts, control arms, ball joints, tie rods). Rear Suspension: Diagnosis, repair, and alignment for rear suspension components. Steering: Power Steering system diagnosis and repair, steering column, steering gear/rack and pinion. Wheels And Tires: Tire rotation, balancing, wheel specifications, and bolt patterns. Body Exterior: Bumpers, doors, exterior trim, glass replacement, panel repair, and alignment. Body Interior: Interior trim components, dashboard, seats, carpeting, and headliner. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant, compressor, blower motor, and climate controls. Lighting System: Headlights, taillights, interior lighting, fog lights, and related electrical circuits. Keyless Entry: Keyless entry system operation, programming, and troubleshooting. Sir: Supplemental Restraint System (SRS) - Airbag system diagnosis, component replacement, and safety precautions. Washer And Wiper: Windshield washer system and wiper system operation, diagnosis, and repair. Roof And Sunroof: Sunroof operation, seals, and related components. Procedures Included General Maintenance: Oil changes, fluid checks and top-offs, filter replacements, tire rotations. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving issues across all vehicle systems. Component Replacement: Detailed instructions for removing and installing virtually all vehicle components. Engine Rebuilding: Comprehensive procedures for engine disassembly, inspection, repair, and reassembly. Transmission Rebuilding: Detailed instructions for automatic transmission overhaul, including torque converter service. Brake System Service: Brake fluid flush, caliper and rotor replacement, ABS component diagnostics. Suspension And Steering Alignment: Front and rear wheel alignment procedures and specifications. Electrical System Repair: Wiring harness repair, component testing, fuse and relay identification and replacement. HVAC System Service: Refrigerant charging, leak detection, component replacement. Body Panel Replacement: Door, fender, bumper, and hood replacement and alignment. Technical Depth Depth Of Coverage: Factory-level diagnostics, repair, and overhaul procedures, suitable for dealership technicians and advanced DIYers. Wiring Diagrams: Includes detailed electrical schematics for all vehicle systems. Torque Specifications: Provides critical torque values for all fasteners. Diagnostic Trouble Codes: Covers common OBD-II codes and diagnostic strategies. 📊 Manual Specifications File Specifications File Format: PDF Searchability: Likely text-searchable PDF for easy information retrieval. Printability: Printable format, allowing for hard copy reference. Digital Delivery: Instant download, no physical shipping required. Quality: Assumed to be high-quality scans or original digital files from the manufacturer. ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.8L VM Motori CRD Turbo Diesel (RPO: ENF) Engine 1 Displacement: 2.8 Liters Engine 1 Horsepower: 177 hp @ 3800 rpm (US Spec) Engine 1 Torque: 334 lb-ft @ 1600 rpm (US Spec) Engine 2 Name: 3.7L Chrysler PowerTech V6 (RPO: EKG) Engine 2 Displacement: 3.7 Liters Engine 2 Horsepower: 210 hp @ 5200 rpm (US Spec) Engine 2 Torque: 235 lb-ft @ 4000 rpm (US Spec) Engine 3 Name: 4.0L Chrysler PowerTech V6 (RPO: EGV) - Introduced later in the model run Engine 3 Displacement: 4.0 Liters Engine 3 Horsepower: 260 hp @ 5600 rpm (US Spec) Engine 3 Torque: 280 lb-ft @ 4000 rpm (US Spec) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane recommended for V6 engines), Diesel for CRD models. 🔧 Transmission Standard Transmission Type 3.7L V6: 4-speed Automatic (42RLE) Transmission Type 4.0L V6: 5-speed Automatic (NAG1) Transmission Type 2.8L Crd: 5-speed Automatic (NAG1) Optional Manual Transmission:...
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Dodge Nitro 2007-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Nitro
Model Year Range:
2007-2012
Platform:
Chrysler KA platform (based on Jeep KJ Liberty)
Codes
Internal Chassis Code:
KA
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV/Crossover
Target Audience:
Buyers seeking a stylish, capable, and somewhat rugged compact SUV.
Competitive Analysis
Key Competitors:
Jeep Liberty (platform sibling), Ford Edge, Toyota RAV4, Honda CR-V, Nissan Murano, Chevrolet Equinox.
Key Features
Design Philosophy:
Bold, aggressive styling with a truck-like stance, differentiating it from more car-like crossovers.
Capability:
Available with rear-wheel drive or part-time 4x4 system, offering some off-road potential, particularly with the Jeep platform roots.
Interior Space:
Offers a surprisingly spacious cabin for its class, especially in terms of headroom and shoulder room.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Workshop Manual
Language:
English
File Format:
PDF
Compatibility:
Win95/98/ME/XP/vista/7/Linux/MAC
Applicability Regions:
US Version (likely applicable to Canadian market as well)
Product Description:
No Shipping Cost, Free Download. Covers every service and repair imaginable, from oil changes to rebuilding the transmission.
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, diagnosis, and repair for all applicable engines.
Engine Cooling:
Radiator, thermostat, water pump, cooling fan system, coolant specifications and procedures.
Engine Exhaust:
Exhaust manifold, catalytic converter, muffler, pipes, oxygen sensors, emissions control systems.
Engine Electrical:
Ignition system, starting system, charging system (alternator, battery), engine control module (ECM) diagnostics, sensors, wiring diagrams.
Transmission:
Service and repair for automatic transmissions, including fluid changes, seal replacement, and internal component overhauls.
Drive Shaft:
Front and rear driveshaft service, U-joints, CV joints, and related components.
Brakes:
Comprehensive coverage of Antilock Brakes (ABS), Disk Brakes, Hydraulic Brakes, Park Brake system, bleeding procedures, and component replacement.
Front Suspension:
Diagnosis, repair, and alignment for front suspension components (struts, control arms, ball joints, tie rods).
Rear Suspension:
Diagnosis, repair, and alignment for rear suspension components.
Steering:
Power Steering system diagnosis and repair, steering column, steering gear/rack and pinion.
Wheels And Tires:
Tire rotation, balancing, wheel specifications, and bolt patterns.
Body Exterior:
Bumpers, doors, exterior trim, glass replacement, panel repair, and alignment.
Body Interior:
Interior trim components, dashboard, seats, carpeting, and headliner.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant, compressor, blower motor, and climate controls.
Lighting System:
Headlights, taillights, interior lighting, fog lights, and related electrical circuits.
Keyless Entry:
Keyless entry system operation, programming, and troubleshooting.
Sir:
Supplemental Restraint System (SRS) - Airbag system diagnosis, component replacement, and safety precautions.
Washer And Wiper:
Windshield washer system and wiper system operation, diagnosis, and repair.
Roof And Sunroof:
Sunroof operation, seals, and related components.
Procedures Included
General Maintenance:
Oil changes, fluid checks and top-offs, filter replacements, tire rotations.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving issues across all vehicle systems.
Component Replacement:
Detailed instructions for removing and installing virtually all vehicle components.
Engine Rebuilding:
Comprehensive procedures for engine disassembly, inspection, repair, and reassembly.
Transmission Rebuilding:
Detailed instructions for automatic transmission overhaul, including torque converter service.
Brake System Service:
Brake fluid flush, caliper and rotor replacement, ABS component diagnostics.
Suspension And Steering Alignment:
Front and rear wheel alignment procedures and specifications.
Electrical System Repair:
Wiring harness repair, component testing, fuse and relay identification and replacement.
HVAC System Service:
Refrigerant charging, leak detection, component replacement.
Body Panel Replacement:
Door, fender, bumper, and hood replacement and alignment.
Technical Depth
Depth Of Coverage:
Factory-level diagnostics, repair, and overhaul procedures, suitable for dealership technicians and advanced DIYers.
Wiring Diagrams:
Includes detailed electrical schematics for all vehicle systems.
Torque Specifications:
Provides critical torque values for all fasteners.
Diagnostic Trouble Codes:
Covers common OBD-II codes and diagnostic strategies.
📊 Manual Specifications
File Specifications
File Format:
PDF
Searchability:
Likely text-searchable PDF for easy information retrieval.
Printability:
Printable format, allowing for hard copy reference.
Digital Delivery:
Instant download, no physical shipping required.
Quality:
Assumed to be high-quality scans or original digital files from the manufacturer.
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.8L VM Motori CRD Turbo Diesel (RPO: ENF)
Engine 1 Displacement:
2.8 Liters
Engine 1 Horsepower:
177 hp @ 3800 rpm (US Spec)
Engine 1 Torque:
334 lb-ft @ 1600 rpm (US Spec)
Engine 2 Name:
3.7L Chrysler PowerTech V6 (RPO: EKG)
Engine 2 Displacement:
3.7 Liters
Engine 2 Horsepower:
210 hp @ 5200 rpm (US Spec)
Engine 2 Torque:
235 lb-ft @ 4000 rpm (US Spec)
Engine 3 Name:
4.0L Chrysler PowerTech V6 (RPO: EGV) - Introduced later in the model run
Engine 3 Displacement:
4.0 Liters
Engine 3 Horsepower:
260 hp @ 5600 rpm (US Spec)
Engine 3 Torque:
280 lb-ft @ 4000 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane recommended for V6 engines), Diesel for CRD models.
🔧 Transmission
Standard
Transmission Type 3.7L V6:
4-speed Automatic (42RLE)
Transmission Type 4.0L V6:
5-speed Automatic (NAG1)
Transmission Type 2.8L Crd:
5-speed Automatic (NAG1)
Optional
Manual Transmission:
Not typically offered on US market Nitro models, manual was more common on Jeep Liberty.
Features
4X4 System:
Command-Trac NV140 or NV244 part-time 4WD system available on most models.
Transmission Fluid Spec 42Rle:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Capacity 42Rle:
Approx. 7.6 quarts (7.2 liters) for a dry fill, less for a fluid change.
Transmission Fluid Spec Nag1:
Shell ATF 134 or equivalent (e.g., Pentosin ATF1)
Transmission Fluid Capacity Nag1:
Approx. 8.2 quarts (7.8 liters) for a dry fill, less for a fluid change.
📐 Dimensions
Exterior
Length:
178.5 inches (4534 mm)
Width:
73.1 inches (1857 mm)
Height:
68.0 inches (1727 mm)
Wheelbase:
109.8 inches (2789 mm)
Ground Clearance:
Approximately 7.7 inches (196 mm)
Weights
Curb Weight Approx 2Wd:
4175 lbs (1893 kg)
Curb Weight Approx 4Wd:
4366 lbs (1980 kg)
Towing Capacity:
Up to 3,500 lbs (1,588 kg) with proper equipment and trailer.
Cargo
Cargo Volume Behind 1St Row:
Approx. 62.7 cubic feet (1775 liters)
Cargo Volume Behind 2Nd Row:
Approx. 31.0 cubic feet (878 liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 stars (driver), 5 stars (passenger)
NHTSA Side Crash Test Rating:
5 stars (all occupants)
IIHS Front Offset Crash Test:
Acceptable
IIHS Side Impact Crash Test:
Good
Active Features
Antilock Brakes:
Standard 4-wheel ABS
Electronic Stability Control:
Available on later models (ESP)
Traction Control:
Standard
Passive Features
Airbags:
Front airbags, available side curtain airbags.
Seat Belts:
3-point front and rear seat belts with pretensioners.
💡 Technology Features
Infotainment
Infotainment System Options:
Available with various audio systems, including AM/FM/CD players, satellite radio readiness, and optional premium Boston Acoustics sound systems. Some models may have touch-screen navigation systems.
Driver Assistance
Rear Parking Sensors:
Optional on some trim levels.
Tire Pressure Monitoring System:
Available on most models.
Connectivity
Connectivity Features:
Uconnect voice command and Bluetooth hands-free calling were optional on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 6,000 miles (9,600 km) or 6 months, but consult manual for specific engine and oil type. Oil life monitoring system may also dictate intervals.
Engine Air Filter Replacement:
Generally every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Typically every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement 3.7L V6:
Approximately 100,000 miles (160,000 km) using platinum-tipped spark plugs.
Transmission Fluid Change 42Rle:
Recommended every 60,000 miles (96,000 km) for normal service, or sooner for severe service.
Transmission Fluid Change Nag1:
Recommended every 60,000 miles (96,000 km) for normal service, or sooner for severe service.
Fluid Specifications
Engine Oil Type 3.7L V6 And 4.0L V6:
SAE 5W-20, API SN or newer certified.
Engine Oil Type 2.8L Crd:
SAE 5W-40, API CJ-4 or CK-4 diesel engine oil.
Coolant Type:
HOAT (Hybrid Organic Acid Technology) coolant, Mopar OAT (Orange) or equivalent.
Power Steering Fluid:
Chrysler Power Steering Fluid (Mopar MS-5901)
Known Issues
Common Issue Suspension:
Premature wear of front suspension components such as ball joints, tie rod ends, and control arm bushings, particularly in earlier models.
Common Issue Engine 3.7L V6:
Oil leaks from the valve covers or oil pan, occasional intake manifold gasket issues.
Common Issue Transmission 42Rle:
Harsh shifting or delayed engagement, sometimes related to solenoid issues or fluid degradation.
Common Issue HVAC:
Blend door actuator failures leading to improper temperature control.
Common Issue Diesel 2.8L Crd:
Glow plug issues, turbocharger problems, and EGR valve clogging are reported, typical for older diesel engines.
📚 Vehicle History
Brand Heritage
Dodge Brand History:
Dodge has a long history of producing robust and often performance-oriented vehicles, known for its 'Guts' marketing in various eras.
Model Evolution
Nitro Introduction:
The Dodge Nitro was introduced for the 2007 model year as a compact SUV with a distinctively rugged and Americanized styling, targeting a segment dominated by more utilitarian vehicles.
Platform Sharing:
It was based on the second-generation Jeep Liberty (KJ) platform, sharing its unibody construction and much of its mechanicals, but with a significantly different exterior design.
Mid-Cycle Refresh:
Received a minor refresh for the 2010 model year, including updated styling cues and potentially new interior features, aiming to boost sales.
Production
Production Plant:
Toledo North Assembly Plant, Toledo, Ohio, USA (alongside the Jeep Liberty).
Production End:
Production ceased after the 2012 model year, as part of Chrysler Group's strategic shift and the phasing out of certain models.
🏆 Awards & Recognition
Recognitions
No Major Awards:
The Dodge Nitro did not receive widespread significant industry awards, largely due to its polarizing styling and competitive segment.
Ratings
Consumer Ratings:
Consumer satisfaction ratings were mixed, with praise for styling and interior space but criticism for fuel economy and ride quality compared to some competitors.
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